Wear Plate Manufacturer & Factories

Premium Chromium Carbide Overlay (CCO) Solutions, Heavy-Duty Hardfacing Materials, and Automated Welding Systems for Industrial Wear Resistance

Featured Wear Protection Products

Engineered to withstand extreme abrasion, high impact, and severe temperature variations across global industrial systems.

Bimetallic chromium carbide wear resistant steel plate

High-Quality Bimetallic Chromium Carbide Surfacing Wear-Resistant Composite Steel Plate Supplier

Premium grade composite steel plates engineered with a structured mild steel backing and heavy chromium carbide surfacing. Outstanding performance in high-stress abrasive applications.

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Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory

Advanced OEM/ODM manufacturing capability for bespoke Chromium Carbide Overlay (CCO) wear plates designed for complex geometries and extreme operation parameters.

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High Hardness CCO Steel Plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series

The Runxing RX-m Series specifically developed for mining cement chute liners. Delivers unmatched resistance to sliding abrasion and hard particle wear.

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CCO Wear Plate Factory

ODM Chromium Carbide Overlay (CCO) Wear Plate Factories

Leveraging state-of-the-art cladding technologies to manufacture reliable CCO plates with consistent microstructures and minimal dilution.

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Hardfacing materials flux cored wires

Wholesale Hardfacing Materials - Flux Cored Wires Manufacturers

High-chromium alloy flux cored wires designed for high-stress grinding abrasion. Perfect for on-site maintenance, repair, and component overlay cladding.

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Composite steel plate supplier

Bimetallic Chromium Carbide Surfacing Wear-Resistant Composite Steel Plate Supplier

Guaranteed structural durability featuring a solid fusion bond between the steel base plate and the ultra-hard chromium carbide clad layer.

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Self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire (for hardfacing) Suppliers

Top-grade self-shielding welding wires for field operations. Excellent weldability, stable arc parameters, and low spatter rates for direct overlay applications.

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Chute Liner CCO plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | RX-m Series

Maximize production uptime with the RX-m series, formulated to protect cement transfer chutes, mining hoppers, and crusher parts from severe mechanical damage.

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Global Heavy Industry Wear Mitigation Whitepaper

An in-depth analysis of metallurgical innovation, operational cost reduction, and wear plate procurement strategies.

In modern high-output industrial ecosystems, mechanical wear represents one of the most critical threats to process efficiency, operational uptime, and bottom-line profitability. Heavy sectors such as cement production, mining extraction, steel manufacturing, fossil power generation, and bulk material port logistics face continuous system-wide degradation from high-stress sliding abrasion, severe impact forces, and chemical erosive mechanisms. The search for superior wear plate solutions has shifted from standard carbon steel alloys to highly engineered composite materials, notably Chromium Carbide Overlay (CCO) bimetallic plates.

As a leading wear plate manufacturer and technological pioneer, Tangshan Runxing Machinery Co., Ltd. presents this industrial blueprint to detail the chemical structures, engineering integrations, and procurement strategies necessary to extend equipment lifecycle up to ten-fold compared to conventional structural steels.

The Science of Bimetallic CCO: Metallurgical Composition

Unlike standard alloy steels that rely on through-hardening heat treatments, bimetallic CCO plates are manufactured via an arc cladding process. A structural backing plate (typically ASTM A36 or Q235B steel) is clad with a layer of chromium-rich alloy. The resulting microstructure features primary chromium carbides (M7C3) with a hardness exceeding 1500 HV dispersed in a tough, eutectic matrix. The macro hardness of the overlay layer averages 58 to 65 HRC, ensuring extreme resistance against hard mineral sliding abrasion.

65 HRC
Maximum Surface Hardness
10x
Extended Service Life
2010
Founded & Research Driven
30+
Global Trade Corridors

Our Core Engineering Offerings

From wear plates to high-precision robotic cladding systems, we provide comprehensive industrial surface solutions.

Wear Plate RXwp 7600

Wear Plate

Composite material wearplate made of a structural steel backing & a hard weld surfacing. RX®wp 7600 is a composite material made of a structural steel backing and ahard weld surfacing, corresponding to DIN 8555 standards.

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Welding Wire

Welding Wire

Self-shielded flux cored wire containing high chromium alloy designed for resisting high-stress grinding abrasion with low impact. Excellent weldability for rebuilds and repair works on wear plates.

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PTTA surfacing materials

PTTA

High-end self-shielded flux cored surfacing wire. Ideal for high chromium alloy cladding systems, resisting heavy-duty mechanical erosion, structural abrasion, and localized friction points.

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Welding Equipment

Welding Equipment

RX® Surfacing equipment with high automation, rapid welding efficiency, small physical footprint, easy maintenance, and optimized energy usage. Features advanced CNC with a 10.2-inch touch screen, four independent welding guns, and customized swinging weld paths for solid, flux-cored, or self-shielded wire systems.

Machine Configurations
Machining and Engineering

Machining and Engineering

Leveraging deep industrial experience to deliver customized structural fabrications, custom-machined mechanical components, complex wear assembly fabrications, and professional engineering project installations globally.

Engineering Capability
Roll Repair

Roll Repair

Extensive surfacing and repair solutions for steel mill rolls (caster rolls, billet rolls) and vertical mill grinding rollers (cement, coal, power). RX® wear-resistant cladding reduces capital replacement costs, ensuring maximized mill throughput and reliable component operating limits.

Repair Portfolio
Tangshan Runxing Factory Overview Runxing Automated Manufacturing Quality Inspection Department
About Tangshan Runxing Machinery

Pioneering Wear-Resistant Metallurgy & Hardfacing Since 2010

Tangshan Runxing Machinery Co., Ltd., established in 2010 and located in Tangshan, Hebei Province—the heart of China's heavy metallurgical cluster—focuses on the research, development, manufacture, and on-site repair service of hardfacing wear-resistant metal products.

Our product matrix covers chromium carbide overlay (CCO) wear plates, custom-fabricated wear liners, abrasion-resistant pipe fittings, flux-cored cladding wires, automatic hardfacing systems, and specialized roll rebuilding. Through academic research collaboration with esteemed institutes such as Tangshan University (led by Professor Yang Yuehui's Metal Materials and Forming Technology team), we continuously advance overlay metallurgy.

Demonstrating global quality standards, Runxing has been recognized as a qualified partner and agent for VAUTID (Germany) for six consecutive years, utilizing industry-leading German welding formulas for specialized applications. To guarantee streamlined international supply chains, all export operations are authorized and professionally managed by our dedicated arm, Hebei Yuwan International Trade Co., Ltd., ensuring clean customs clearance, safe shipments, and compliant billing structures.

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Sector-Specific Wear Solutions

Engineered to target high-friction zones and erosive paths within critical processing units.

Cement Industry Solutions

Cement

Equipment availability is paramount. We protect separator guide vanes, fan housings, clinker chutes, and vertical mill rollers from high-temperature clinker dust abrasion, ensuring stable processing loops.

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Mining Wear Protection

Mining

Maximize productivity and safety in open-pit or underground mining operations. Our high-hardness RX-m series liner plates shield rock chutes, hopper feeds, and excavator buckets from extreme gravel impact.

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Steel Mill Wear Protection

Steel

Designed for severe blast furnace, sintering, and coke handling applications. Our CCO materials resist high heat, thermal cycles, corrosive gases, and hard sinter material impact up to 600°C.

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Electric Power Chute Liners

Electric Power

Wear protection for coal pulverizers, exhauster fans, ash handling pipes, coal hopper liners, and flue gas desulfurization systems. Prevents unplanned thermal plant outages.

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Bulk Port Wear Solutions

Port

Protect bulk material handling equipment including ship loaders, grab buckets, conveyor transfer points, and reclaimers. Significantly reduces downtime during critical vessel loadout phases.

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Wear-resistant alumina ceramic

Alternative Ceramics

High-purity superfine alumina ceramic linings sintered at high temperatures. Delivers excellent chemical inertness and resistance to fine-particle erosion under wet or corrosive slurry conditions.

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Ongoing Industrial R&D

Updating Wear Technologies

Our research and development division continuously analyzes new alloys, additive manufacturing methods, and customized welding patterns to expand our industrial solutions.

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Future Industrial Engineering

Upcoming Projects

Expanding wear analysis software, smart sensors, and advanced alloy structures to deliver real-time wear rate monitoring and digital twins of wear assemblies.

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Global Events, Engineering Seminars & News

Our commitment to global presence, academic growth, and industry connectivity.

Runxing New Website Launch

Runxing Machinery Unveils Digital Platform

The trial run of our dedicated industrial web hub www.runxing-machinery.com has commenced, simplifying procurement processes and providing comprehensive material catalogs to global partners.

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Africa 2024 Johannesburg

Runxing Machinery Showcases at Africa 2024

During the Johannesburg exhibition in September 2024, our engineers demonstrated our latest high-impact CCO plate solutions for South Africa's deep gold and platinum mining sectors.

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Tangshan University Research Visit

Tangshan University Delegation Academic Visit

Dean Yuan Shaoqiang, Vice Dean Li Jing, and Professor Yang Yuehui evaluated our metallurgical cladding lab to design advanced composite metal forming models.

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Vautid Germany Partnership

VAUTID Germany Agent Extension

Tangshan Runxing continues its partnership as a qualified VAUTID agent. The alliance focuses on integrating high-end German wear technology into Chinese and Asian steel mills.

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EXPOMIN Chile 2023 Exhibition

EXPOMIN Chile 2023 Participation

Marking our expansion into the South American mining market, Runxing displayed our high-hardness chute and hopper wear liners at EXPOMIN 2023 in Santiago.

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Technical Roadmap & Quality Control

How we guarantee microstructural integrity, alloy homogeneity, and dimensional accuracy across every batch.

The production of chromium carbide overlay steel plates requires strict thermal management. Runxing's automatic welding equipment controls cooling rates to produce a uniform distribution of primary M7C3 carbides. The standard chemical composition consists of carbon (3.5% to 5.5%) and chromium (25% to 40%), resulting in a dense carbide concentration of over 35% in volume fraction.

Our quality assurance framework includes three key steps:

  1. Ultrasonic Cladding Integrity Inspections: Verifying complete fusion between the substrate steel plate and the chromium carbide weld layer. This ensures zero risk of layer delamination during heavy-impact loading.
  2. ASTM G65 Abrasive Testing: Standardized dry sand / rubber wheel testing to measure volumetric material loss. This ensures every production batch conforms to global heavy-duty wear specifications.
  3. Stress Relief Cracking Control: The presence of micro-cracks in the CCO layer is a normal byproduct of cooling stresses. They relieve structural tension and prevent warping during installation without compromising the plate's wear resistance.

Frequently Asked Questions

Answers to common technical, design, and logistics questions about CCO wear plates.

What is the standard lifetime multiplier of Runxing CCO wear plates?
Depending on operation parameters (material grain size, velocity, impact angle, temperature), Runxing CCO wear plates provide 5 to 10 times longer service life than standard structural steel (e.g., Q235B or ASTM A36) and up to 3 times longer life than through-hardened AR400/500 plates.
How does the stress relief crack pattern affect plate performance?
The fine, transverse cracks visible on the CCO surface are stress relief cracks. They occur naturally as the high-carbon alloy weld layer cools. These cracks release residual stresses, allowing the plate to be cold-formed, rolled, and fabricated without structural warping or layer peeling.
Can CCO plates be welded, drilled, or machined?
Yes. CCO plates can be welded to structures using mild steel electrodes on the backing plate. They can be cut to shape using plasma arc or water-jet cutting. Because the clad layer is extremely hard (58-65 HRC), normal drilling is not possible; mounting holes are created using plasma cutting, countersinking, or adding welded stud bolts on the backing plate.
How is international shipping and payment managed for Runxing?
All export compliance, customs clearance, global shipping documentation, and multi-currency payments are fully handled by Hebei Yuwan International Trade Co., Ltd., allowing our factory team to focus entirely on metallurgy and manufacturing quality.

Factory Operations & Production Snapshots

A look at our workshop, raw materials, automated surfacing processes, and ready-to-ship inventory.

Procurement Specifications & Ordering Catalog

Select from our standard bimetallic dimensions or request a custom OEM hardfacing alloy formulation.

Bimetallic chromium carbide wear resistant steel plate

High-Quality Bimetallic chromium carbide surfacing wear-resistant composite steel plate Supplier, Suppliers

Fully certified bimetallic CCO steel plates with consistent deposit heights and optimized sliding coefficients. Perfect for mining, cement and heavy utilities.

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Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory, Factories

Reliable fabrication services incorporating standard profiles, dynamic wear properties, and custom geometries. Certified under ISO 9001 quality guidelines.

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High Hardness CCO Steel Plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series for Mining Cement Chute Liner Manufacturers, Factories

The premium choice for extreme cement chute applications. Protects raw materials lines from deep scouring and gouging wear.

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CCO Wear Plate Factory

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory, Factories

Automated fabrication options and optimized cladding structures designed for severe steel sinter plants, limestone hoppers, and crusher chutes.

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Hardfacing materials flux cored wires

Wholesale Hardfacing materials - Flux cored wires Manufacturers, Factory

Highly stabilized flux-cored wires for outdoor rebuilding, manual surfacing, and on-site maintenance of dragline buckets and scraper blades.

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Composite steel plate supplier

High-Quality Bimetallic chromium carbide surfacing wear-resistant composite steel plate Supplier, Suppliers

Designed for sliding abrasion systems. Minimizes sliding friction coefficient while providing excellent hardness profile across the active overlay face.

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Self-shielded flux cored wire

OEM self-shielded flux cored wire (for hardfacing) Suppliers, Factories

Premium grade hardfacing consumables. Clean weld deposits, minimal slag residue, and high chromium distribution for tough abrasion environments.

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Chute Liner CCO plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series for Mining Cement Chute Liner Manufacturers, Factories

Premium wear liners for chute lines and mineral processing equipment. Provides extended equipment life in severe sliding wear zones.

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