Wholesale Hardfacing materials - Flux cored wires Manufacturers, Factory

● Flux cored wire for self-shielded metal arc hardfacing ● High chromium cast iron deposit containing a high proportion of hard primary chromium carbides in a tough austenitic matrix ● The deposit is suitable for hardfacing components subject to extremely severe abrasive wear and moderate impact

Product Description

Technical Specifications
Typical All-Weld Metal Analysis (%)
C Si Mn Cr Other Fe
3.0-5.4 0-2 0-2 22-26 0.6 Bal
Typical All-Weld Metal Mechanical Properties
Hardness (3-layer deposit) 58-64 HRC
Welding Material Reference 1
Welding Material Reference 2
Standards & Classifications
Specification EN 14700
Classification Code T Fe15
Operating Conditions
Diameter (mm) Current (A) Voltage (V) Stick-out (mm)
Range Optimum Range Optimum Range Optimum
1.6 160-320 250 24-30 28 25-30 25
2.8 250-450 400 26-32 30 25-40 30
3.2 250-550 480 26-32 31 25-40 30
Welding Material Reference 3
General Characteristics
Microstructure Primary carbides and eutectic carbides of the M7C3 type in an austenitic matrix
Machinability Grinding only
Oxyacetylene Cutting Cannot be flame cut
Shielding Gas -
Welding Positions
Welding Positions Flat
Applications
6100Mo is the addition of molybdenum to 6100. 6100Mo-O is used for hardfacing components undergoing wear by earth, sand and abrasives.

Examples of application: Gyratory crusher cones and mantles, catalyst pipes and valves, slurry pipes and valve bodies, dredge pump bodies, sand dredge parts, extruder screws, “barmac” crushers, mining and earthmoving equipment, blast furnace bells, brick muller tyres, crusher hammers and rolls, riddle plates, wear plates, drag line components, screw conveyors for cement, cone knives and shredders, etc.
Packaging Specifications
Diameter (mm) 1.6 2.4 2.8
Standard Packaging Coil/Drum Coil/Drum Coil/Drum
Weight 15kg / 250kg 50kg / 250kg 50kg / 250kg
Other packaging and other diameters: available upon request
Packaging Type 1
Packaging Type 2
Welding products and techniques evolve constantly. All descriptions, illustrations and properties given in this data sheet are subject to change without notice and can only be considered as suitable for general guidance. This document is intended to help the user make the correct choice of product. It is his responsibility to assess its suitability for his intended application.
Frequently Asked Questions (FAQ)
What is the chemical composition of 6100Mo weld metal?
The typical chemical analysis of the all-weld metal contains 3.0% - 5.4% Carbon (C), 0% - 2% Silicon (Si), 0% - 2% Manganese (Mn), 22% - 26% Chromium (Cr), 0.6% Other elements, and the balance is Iron (Fe).
What is the hardness level and mechanical properties of this alloy?
The typical hardness for a 3-layer deposit of the all-weld metal ranges from 58 to 64 HRC.
Under what specifications and codes is 6100Mo categorized?
It meets the EN 14700 specification standards and is classified under the classification code T Fe15.
What are the primary applications of 6100Mo-O?
6100Mo-O is specially designed for hardfacing parts that undergo severe wear by earth, sand, and abrasives. Common examples include gyratory crusher cones and mantles, slurry pipes, dredge pump bodies, extruder screws, crusher hammers, and wear plates.
What is the microstructure and machinability of the welded deposit?
The microstructure features primary carbides and eutectic carbides of the M7C3 type embedded in an austenitic matrix. The deposit cannot be flame cut and is machinable by grinding only.
What packaging sizes and wire diameters are standard?
Standard diameters are 1.6mm, 2.4mm, and 2.8mm, packaged in either Coils or Drums. The unit weights vary from 15kg to 250kg depending on the selected diameter. Other diameters and packaging options are available upon request.

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