Welding Wire Manufacturer & Suppliers Serving the Turkey Market

Pioneering High-Hardness Hardfacing Alloys, CCO Plates, and Automated Cladding Systems Engineered to Withstand Severe Abrasion and Impact Across Turkey's Core Industrial Infrastructure.

Turkey’s Industrial Growth & The Demand for Advanced Wear Prevention

Turkey has emerged as an industrial powerhouse connecting the European Union with West Asia. Regions like Kocaeli, Bursa, Izmir, and Iskenderun host some of the continent's most intensive steel manufacturing facilities, cement kilns, and chemical plants. These operations are subjected to harsh conditions involving high temperatures, abrasive mineral grinding, and severe impact. In such contexts, conventional structural steels degrade rapidly, forcing unscheduled outages and heavy capital loss.

As a trusted Welding Wire Manufacturer & Supplier, Tangshan Runxing Machinery Co., Ltd. provides localized engineering solutions to Turkish mining operations and aggregate facilities. By implementing high-density Chromium Carbide Overlay (CCO) microstructures and self-shielded flux-cored wires, we enable our Turkish partners to extend critical machinery service life by up to 300%.

Key Turkish Industry Sectors Served:

  • Marmara Steel Belt: Extreme high-temp slag & roll cladding.
  • Anatolian Cement Plants: Raw mill grinding rolls & separator wear plates.
  • Aegean & Mediterranean Ports: Coal chute liners and grab bucket hardfacing.
  • Central Anatolian Mining Hubs: Copper & iron ore chute armor plating.
Heavy Machinery Solutions

Hot Products for the Turkey Market

Wear Plate

Wear Plate for Turkey Cement Kilns

Composite material wearplate made of a structural steel backing & a hard weld surfacing. RX®wp 7600 is a composite material made of a structural steel backing and a hard weld surfacing, corresponding to DIN 8555.

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Welding Wire

Hardfacing Welding Wire

Self shielded flux cored wire. High chromium alloy designed for resisting high stress grinding abrasion with low impact. Optimally formulated for wear plate fabrication and on-site restoration.

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PTTA

PTTA Surfacing & Restoration

High-grade self shielded flux cored wire overlay applications. Excellent performance against mineral grinding, coal pulverization, and abrasive dust environments in Turkey's dry-process cement lines.

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Welding Equipment

Automated Welding Equipment

RX® Surfacing Equipment features high automation, high welding efficiency, small footprint, and easy maintenance. Integrates a 10.2-inch touch screen control for precise four-gun cladding of grinding disks.

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Machining and Engineering

Machining & Engineering

Tangshan Runxing possesses decades of combined engineering experience providing customized wear-resistant replacement components, machine parts, and large structural engineering projects.

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Roll Repair

Industrial Roll & Press Repair

Rolls and grinding rolls for continuous casting lines, pre-material crushers, and coal mills. Tangshan Runxing provides on-site and shop repair services to lower maintenance costs and improve operational lifespans.

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Technical Whitepaper

Metallurgical Dynamics of Hardfacing

1. The Primary Carbide Phase Matrix (M7C3 Carbides)

Modern wear protection relies on the formation of high-density primary carbides. Our hardfacing process deposits a high volume of primary M7C3 chromium carbides (hardness up to 1500 HV) embedded in a tough, ductile eutectic matrix. This distribution prevents the penetration of abrasive particles (quartz, silicate, clinker) into the base metal, providing superior resistance in low-stress and high-stress abrasion environments.

For Turkish industrial applications, where equipment operates continuously under fluctuating temperature cycles, standard steel wear plates fall short. Runxing CCO plates, containing 4.5% to 5.5% Carbon and 22% to 30% Chromium, preserve their carbide structures up to 600°C. This chemical composition is critical for coal-fired power stations and sintering plants in Zonguldak and Hatay.

2. Flux-Cored Wire vs. Solid Wire: Sourcing Trends

Global sourcing offices are increasingly shifting from solid wires to flux-cored wires (FCW) for maintenance. FCW offers a higher deposition rate, cleaner weld profiles, and the ability to integrate alloying agents (Chromium, Niobium, Boron) directly into the core flux. This results in precise control over the deposit chemistry. Our self-shielded open-arc wires eliminate the need for external shielding gas, allowing maintenance teams in remote Turkish mines to execute overlay repairs without transport overhead for gas cylinders.

3. Achieving 60+ HRC Hardness with Structural Toughness

A common problem in hardfacing is cracking. Runxing wear plates utilize a structural Q235 steel backing to absorb mechanical impact, while the wear overlay delivers a surface hardness of 58–62 HRC. This dual-layer approach provides structural elasticity and wear resistance, allowing the plates to be rolled, cut, and welded into complex hopper designs without compromising structural integrity.

10+
Years in Turkey Market
300%
Equipment Lifespan Extension
50k+
Tons Annual Output Capacity
65 HRC
Max Alloy Hardness
Trust us, choose us

About Tangshan Runxing Machinery

Tangshan Runxing Machinery Plant Overview

Brief Description:

Tangshan Runxing Machinery Co., Ltd., a professional manufacturer located in Tangshan, Hebei Province that focuses on R&D, production and on-site construction service of hardfacing wear-resistant metal products, was founded in 2010.

Our main products include chromium carbide overlay (CCO) wear plates, custom processed wear liners, wear-resistant pipes and pipe fittings, hardfacing flux-cored welding wires, automatic hardfacing welding machines, and professional roller surfacing repair service. We follow the business idea of “Integrity, Superior Quality, Innovation & Sustainable Development” and own mature advanced metal surface hardfacing technology.

We provide customized wear-resistant solutions for cement, steel, mining, port and dredging industries around the world, and have gained good market reputation in Russia, Central Asia, and the Turkey region.

Supply Chain & Compliance Clearance: All export business is fully authorized and handled by Hebei Yuwan International Trade Co., Ltd. This trading company completes all export work including customs clearance, shipment, documents and payment collection. Our factory focuses on product development and production to ensure stable product quality and on-time delivery.

Field Verification

Proven Engineering Cases in Turkey

Cement

Cement

Equipping critical cement processing lines in Ankara and Izmir. Our hardfaced grinding rollers and classifiers withstand mineral abrasion, ensuring continuous uptime.

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Mining

Mining

Delivering high-hardness mining hoppers and chute liners for copper extraction in the Black Sea region. Decreases liner changeout cycles significantly.

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Steel

Steel

High-temperature blast furnace components for Turkey's steel belt. Overlay layers remain stable under continuous mechanical loading at 550°C.

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Electric Power

Electric Power

Wear protection for coal-fired power stations. Coal pulverizer components and exhaust fans coated with self-shielded wire layers resist high velocity particulate impact.

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Port

Port Solutions

Handling wear challenges in port material handling systems across Turkey. Grab buckets and dry bulk hoppers armored with CCO plates resist continuous abrasive friction.

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Alternative

Alumina Ceramics

Purity superfine alumina powder ceramics designed for specialized dry grinding systems in chemical industries demanding zero iron contamination.

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Updating Case 1

Engineering Updates

Developing new wear materials for high-stress applications in modern infrastructure projects across the Middle East and Southern Europe.

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Updating Case 2

Research Partnerships

Ongoing material testing in cooperation with metal fabrication plants and universities to optimize chromium-niobium hardfacing wire ratios.

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Global Engagement

Events & Trade Shows

Runxing website launch

Tangshan Runxing Machinery Co., Ltd. Unveils New Website

Our website, www.runxing-machinery.com, serves as a digital platform for the wear-resistant industry. Offering one-stop procurement of hardfacing flux-cored wires, bimetallic plates, and localized engineering support to global clients, including our partners in the Turkish industrial sector.

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South Africa 2024

Runxing Machinery at Africa 2024

Participating in the South Africa International Construction, Mining, and Power Exhibition in Johannesburg. Engaging with mining conglomerates to showcase our latest self-shielded open arc welding wires and CCO wear liners.

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Tangshan University

Academic Collaboration: Tangshan University Research Visit

Yuan Shaoqiang, Dean of Tangshan University, and the Metal Materials and Forming Technology team visited our manufacturing facility. Collaborating on advanced welding techniques and the development of next-generation alloy wires.

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VAUTID agency

Authorized Agent for Germany's VAUTID

Tangshan Runxing has been a qualified agent for the premium German VAUTID brand for six consecutive years. Integrating high-quality welding materials to offer stable product performance for the global market.

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EXPOMIN 2023

Showcasing Wear Solutions at EXPOMIN 2023 in Chile

Exhibiting specialized hardfacing solutions and chromium carbide bimetallic composite plates at Latin America's largest mining trade show. Confirming our role as an international wear prevention partner.

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Technical FAQ

Frequently Asked Questions

Q: What is the primary difference between Gas-Shielded and Self-Shielded flux-cored wires?

A: Gas-shielded wires (using CO2 or Argon/CO2 mixes) require an external shielding gas to protect the weld puddle from atmospheric oxidation. Self-shielded (open arc) wires have gas-forming agents built directly into the core flux, making them suitable for outdoor and high-wind repairs on site, such as mine hoppers or aggregate plants in Turkey, without carrying heavy gas cylinders.

Q: Why are Chromium Carbide Overlay (CCO) plates more wear-resistant than standard steels?

A: Standard carbon or alloy steels resist wear through surface hardness alone. Runxing CCO plates consist of a tough structural backing plate with a weld overlay containing primary chromium carbides (M7C3). These carbides have a hardness of up to 1500 HV (equivalent to 62-65 HRC on the surface) and resist scratch abrasion from quartz and other abrasive minerals.

Q: How do you handle customs clearances and delivery to Turkey ports?

A: Our export procedures are managed by Hebei Yuwan International Trade Co., Ltd., which coordinates shipment logistics, customs clearances, export compliance, and delivery to ports such as Istanbul, Izmir, and Mersin.

Q: Can your bimetallic plates be formed or rolled?

A: Yes, our bimetallic overlay plates can be rolled or curved to form feed pipes, fan housings, and chutes. Since the base plate is structural steel, it can be welded directly to existing machine frames, while the wear-resistant overlay protects the flow path.

Q: What temperature limits apply to standard CCO wear plates?

A: Our standard chromium carbide overlay plates maintain their hardness up to 550°C - 600°C. For temperatures exceeding this, we manufacture customized alloys containing Tungsten, Niobium, and Boron to prevent thermal softening.

Q: Can you custom-manufacture specific dimensions and hole positions for Turkey mining chutes?

A: Yes, our fabrication facilities cut, bevel, roll, and plasma-cut bolt patterns according to your CAD drawings. This allows ready-to-install wear liners to be shipped directly to your operation.

Verified Connections

Industrial Partners & Certifications