High-durability wear-resistant parts engineered to withstand intense friction, heavy impact, and particulate abrasion within local processing infrastructures.
A premium wear solution composed of a structural mild steel backing plate bonded with highly dense chromium carbide overlay. Extends service life by up to 10x compared to carbon steel.
Custom-tailored wear plates manufactured under strict thermal control. Provides optimized resistance against severe slide abrasion, handling material temperatures up to 600°C.
Ultra-high hardness CCO plates specifically designed for bulk material transfer systems. Features customized hole layouts and beveling for quick field installation in heavy duty liners.
Industrial-strength compound wear plates formulated with a high-chromium weld overlay for applications facing severe grinding abrasion with low to medium impact stress.
Kuala Lumpur, together with the surrounding Klang Valley, stands as Malaysia’s powerhouse for manufacturing, infrastructure construction, logistics, and heavy engineering. The presence of key maritime outlets like Port Klang demands highly resilient bulk material handling components to sustain massive cargo volumes daily. Simultaneously, local industrial zones—ranging from cement processing plants in Rawang to metal fabrication clusters in Selangor—consistently push mechanical machinery to its physical limits.
For these local operators, equipment down-time is the single largest threat to operational profitability. The abrasive wear caused by handling hard geological aggregates, silica-rich sand, coal, and clinker degrades standard steel within months. Consequently, there is an escalating local transition from traditional quenched-and-tempered carbon steels (like standard AR400 or AR500) toward highly engineered compound solutions, specifically Chromium Carbide Overlay (CCO) wear plates. Runxing Machinery is strategically positioned to fulfill this demand, delivering state-of-the-art hardfacing solutions that ensure continuous operations.
Globally, the wear-resistant materials industry is undergoing a structural shift. Heavy industries worldwide are moving from a reactive "replace-when-broken" philosophy to a proactive "preventative wear planning" framework. The focus is to minimize the total cost of ownership (TCO) through material chemistry innovation. Advanced bimetallic composite structures are now the global standard in severe-abrasion sectors.
By partnering with European technology leaders—specifically acting as a authorized agent for VAUTID in Germany for six consecutive years—Runxing Machinery bridges the gap between global metallurgical engineering and local industrial requirements. Our global distribution network, managed in partnership with Hebei Yuwan International Trade Co., Ltd., guarantees that our advanced surfacing technologies are shipped with optimized logistics, customs clearance, and expert technical support directly into Kuala Lumpur and greater Southeast Asian markets.
Discover our comprehensive suite of engineered solutions, from compound wear plates and welding consumables to high-precision robotic cladding systems.
Composite wear material comprising a structural backing plate and a hard weld surfacing corresponding to DIN 8555 standards. Engineered for maximum resistance to severe slide wear under high pressure loads.
Self-shielded flux-cored wire featuring a high chromium alloy composition. Formulated specifically to combat extreme stress grinding abrasion with low impact conditions in industrial components.
Premium self-shielded flux-cored wire utilizing advanced alloy structures designed to deposit highly wear-resistant coatings onto critical parent steel equipment.
RX® automatic surfacing systems with high efficiency, compact footprint, and easy maintenance. Features a 10.2" touch screen CNC system, 4 independent welding guns, and support for open-arc, submerged-arc, and powder-additive modes.
Years of bespoke engineering and machining expertise. We process, cut, form, and weld composite plates into complex geometric liners and machinery parts according to customer drawings.
Complete restoration and hardfacing repair services for heavy-duty rollers, continuous casting rollers, vertical grinding rolls, and coal mill rollers used extensively in steel, cement, and power plants.
To understand the performance of Runxing’s Chromium Carbide Overlay (CCO) plates, one must examine the microstructural composition of the material. Our CCO plates are produced by open-arc cladding of alloy-rich flux-cored wires onto structural steel (Q235/Q355 or equivalent). This welding process deposits a hypereutectic overlay that contains a high volume fraction of primary M7C3 chromium carbides embedded in a tough, austenitic-martensitic matrix.
Our overlay weld deposits typically contain 3.5% to 5.5% Carbon (C) and 25% to 35% Chromium (Cr), yielding an ideal volume fraction of wear-resistant carbides.
Achieves macro-hardness levels ranging from 58 to 62 HRC (equivalent to ~650–780 HV). The micro-hardness of the individual primary chromium carbides reaches up to 1700 HV.
Aligned to international standards for hardfacing materials, specifically conforming to DIN 8555 Grade WS10-60-G for abrasive sliding wear.
During the solidification process of the weld pool, primary M7C3 hexagonal rod-like carbides grow perpendicular to the weld boundary. When abrasive particles (such as rock minerals, sand, or cement clinker) sweep across the plate surface, these hard carbides act as barriers that prevent cutting and scraping. The surrounding ductile matrix absorbs minor impacts, preventing brittle spalling of the hardfacing layer.
Tangshan Runxing Machinery Co., Ltd., founded in 2010 in Tangshan, Hebei Province, is a premier, specialized manufacturer of hardfacing wear-resistant metal products. Our operations focus on research, high-end automated production, and comprehensive on-site cladding construction services.
Our core portfolio includes chromium carbide overlay (CCO) wear plates, customized wear liners, hardfaced wear-resistant pipes and fittings, hardfacing flux-cored welding wires, automatic cladding machines, and specialized roll surfacing repair services. Driven by our corporate philosophy of "Integrity, Superior Quality, Innovation & Sustainable Development", we own advanced metallurgical technologies that deliver optimal protection against mechanical wear.
We supply customized wear solutions globally for the cement, steel, mining, dredging, and port sectors. To guarantee a frictionless purchase experience, all export operations are managed by our authorized partner, Hebei Yuwan International Trade Co., Ltd., which administers payment handling, document clearances, customs procedures, and global door-to-door delivery. This enables our technical team to remain fully focused on quality control, metallurgy improvement, and manufacturing excellence.
Explore how we solve heavy industrial wear issues in various vertical industries by customizing CCO wear plates and surfacing components.
Equipment availability in cement plants relies heavily on wear defense. We supply liners for raw meal chutes, vertical roller mill parts, and separator guide vanes in Klang Valley cement works.
For operations handling silica-rich sands and rock aggregates near Kuala Lumpur, our custom CCO plates are fitted onto excavators, feeders, and screen decks to extend machinery life.
We manufacture severe-duty cladding products built to survive high-temperature sliding erosion in raw material charging systems, blast furnaces, and coke transfer systems.
Specially formulated plates and flux-cored wires designed to protect coal mill housing liners, pulverizer impellers, conveying pipes, and exhaust fan casings in coal-fired utilities.
Port Klang's bulk terminals rely on grab buckets and hopper liners protected by our CCO plates. They withstand combined abrasive friction and maritime atmospheric corrosion.
High-purity alumina ceramics sintered at extreme temperatures to offer a cost-effective, lightweight alternative for applications facing severe sliding wear with low impact.
We constantly test new metallurgical combinations in real-world scenarios. New research parameters and wear-protection updates are continually integrated.
We develop specialized composite components tailored to the requirements of large-scale engineering machinery and plant configurations. Contact us to start a project.
Staying at the cutting edge of global wear technologies through academic collaborations, new digital infrastructure, and international industrial expos.
Tangshan Runxing Machinery Co., Ltd. has officially launched its trial web portal to provide global clients with rapid procurement access and simplified liner customization pipelines.
Showcasing our range of high-hardness cladding plates and automatic surfacing equipment at the Johannesburg International Convention Center from Sept 2 to 6, 2024.
Dean Yuan Shaoqiang, Professor Yang Yuehui and the Metal Forming Technology delegation visited our research center to evaluate and co-develop next-generation wear alloys.
We continue our strategic collaboration with Germany's VAUTID, providing premium German alloy materials to guarantee high wear resistance for client projects.
We exhibited our mining wear-plate assemblies at EXPOMIN, South America's premier mining trade show, showcasing wear solutions to international operators.
Send us your CAD files. Our engineers will design custom wear liners matching your equipment specifications.
Request Quote NowTo help companies in Kuala Lumpur and throughout the ASEAN region reduce carbon emissions and maximize efficiency, Runxing Machinery is focusing on three key technology directions:
Traditional manual cladding processes introduce variations in wear layer thickness, dilution rates, and chemical composition. Our technical roadmap highlights the implementation of multi-axis CNC cladding robots. These systems deliver consistent travel speeds and precise oscillation patterns, keeping base metal dilution rates below 10% and maintaining maximum carbide density in the first layer.
Standard CCO plates function well in sliding abrasion but can experience wear under high impact stress. Runxing is actively researching complex carbide chemistry by adding Niobium (Nb), Boron (B), and Titanium (Ti). The inclusion of these elements refines the microstructural grain size, creating fine, hard borocarbide complexes that improve impact resistance without reducing surface hardness.
Replacing worn pulverizer rollers and grinding tables entirely represents a significant material waste. We are expanding our roll repair services to provide on-site and workshop-based rebuilding. By depositing matching alloy structures back onto worn surfaces, we restore components to their original design specifications at a fraction of the cost of buying new parts.
Connect with our engineering experts for a complete wear analysis. We help you select the ideal alloy composition, liner thickness, and installation configurations to optimize performance.
Send Inquiry NowGet professional metallurgical and logistical insights regarding CCO plates and wear solutions for Kuala Lumpur applications.
Take a virtual tour of our manufacturing facility, highlighting our automated production lines and quality inspection processes.
Select from our range of wear plate formulations, hardfacing welding wires, and custom overlay products, shipped directly to your operation in Kuala Lumpur.
A premium bimetallic plate designed to defend chute systems and bulk transfer channels against high-stress slide abrasion.
Custom plates featuring high-density carbide patterns, manufactured for severe abrasive environments.
Engineered for mining chutes and cement plants. Features high hardness parameters that withstand constant geological impact.
High-quality compound plates produced with automated weld processes, ensuring a uniform carbide overlay layer.
A heavy-duty bimetallic cladding plate, designed to extend the service life of conveyor chutes and raw material hoppers.
Flux-cored wire developed for surface hardfacing, designed to provide consistent wear defense under sliding abrasion.
Premium grade flux-cored wire options available for volume distribution, optimized for heavy maintenance operations.
Heavy duty wear plate built with a high chromium ratio, designed to handle abrasive materials in mining and mineral processing plants.
Runxing machinery