Wholesale Manganese Wear Plate Manufacturers & Factory

Precision-Engineered Austenitic Manganese Alloys & Chromium Carbide Overlays for Ultimate Impact & Heavy Industrial Abrasion Protection

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Primary Industrial Solutions

OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire

Designed for premium hardfacing performance, maximizing weld deposit lifecycle under severe metal-to-metal and high abrasion applications.

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Wholesale Hardfacing materials

Wholesale Hardfacing Materials

Premium grade flux cored wires manufactured to strict metallurgic standards for industrial refurbishment and preventative overlaying.

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ODM High Hardness CCO Wear Plate

ODM RX-m Series CCO Wear Plate

Optimized for Mining and Cement chute liners, featuring ultimate chromium carbide overlays for extreme abrasive surface run times.

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Bimetallic chromium carbide surfacing wear-resistant steel plate

Bimetallic Surfacing Wear Plate

High-quality wear-resistant composite steel plate featuring structured backings with dense, micro-crack relieved chromium carbide overlay overlays.

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ODM Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO) Plate

Specially manufactured CCO plates delivering optimal sliding wear protection across key sectors including bulk handling, power, and port operations.

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High Alloy Hardfacing Solutions

Alloy Wear Plate Solutions

Optimized wear steel utilizing high-manganese and advanced hardfacing overlays. Designed to survive severe impact crushing environments.

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Premium Flux Cored Wire Products

Industrial Hardfacing Flux Cored Wire

Engineered for rebuilds, overlay procedures, and on-site restoration of mining bucket wheels, jaws, cone crushers, and mill rollers.

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Bimetallic Liner Systems

Bimetallic Wear Resistant Liners

Engineered to custom drawing specifications, ensuring perfect structural fitments and reliable protection for highly abrasive industrial chutes.

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Metallurgical Whitepaper Austenitic Manganese Work-Hardening Science

The Physics of Manganese Wear Plates: Strain-Hardening Mechanisms

Austenitic Manganese Steel, widely designated as Hadfield steel (originating from Sir Robert Hadfield's pioneering metallurgical discoveries in 1882), represents a unique material category in heavy mechanical and mining operations. Featuring typical chemical formulations comprising 11% to 14% Manganese (Mn) and 1.0% to 1.4% Carbon (C), this alloy is designed specifically for environments where extreme compressive stress, severe mechanical shock, and impact are present.

The primary differentiator of manganese wear plates from alternative wear-resistant steels (such as classic quenched and tempered martensitic steels) is their innate strain-hardening (work-hardening) mechanism. In its delivery state, manganese steel exists in a fully austenitic phase, which is relatively soft, tough, and ductile, measuring approximately 200 to 220 HBW. However, upon exposure to continuous mechanical impact or heavy compressive stresses, the surface layer undergoes rapid plastic deformation. This deformation changes the crystal lattice structure, producing deformation twinning and transforming the soft austenite phase into high-hardness martensite.

This localized transformation elevates the surface layer hardness to upwards of 500 to 600 HBW while leaving the underlying substrate structure soft, tough, and highly ductile. As the hardened outer crust is gradually worn away by operating media, the freshly exposed sub-surface layer work-hardens dynamically. This self-renewing surface prevents brittle fractures under high-impact conditions, making manganese wear plates highly reliable for extreme heavy-duty environments.

Manganese Wear Plate Metallurgy Image

Materials Comparison

Manganese Steel vs. Chromium Carbide Overlay (CCO) Plates

Choosing between Austenitic Manganese Wear Plates and Bimetallic Chromium Carbide Overlay (CCO) plates is a critical decision in industrial application design. Both materials are engineered for wear resistance, but they serve distinct operational conditions. The table below illustrates the mechanical profiles and application suitability of these two industry-leading solutions:

Performance Metric Austenitic Manganese Wear Plates (e.g., Mn13 / Hadfield) Chromium Carbide Overlay (CCO) Plates (e.g., RX-wp 7600)
Primary Wear Mode Heavy impact, crushing, high-stress pounding Extreme sliding abrasion, fine-particle scraping
Initial Base Hardness 200 – 220 HBW (highly ductile, ductile-to-brittle resistant) 55 – 62 HRC (approx. 570 - 700 HBW) throughout overlay
Hardening Profile Dynamic work-hardening under impact up to 550+ HBW Static high hardness; does not rely on impact to perform
Impact Resistance Outstanding; will not fracture under extreme pounding Moderate; subject to surface stress relief checking/chipping
Typical Chemical Profile 11-14% Mn, 1.0-1.4% C, optional Cr additions (e.g., Mn13Cr2) 4.0-5.5% C, 25-35% Cr, micro-alloys (Nb, V, W, B)
Fabrication Methods Primarily casting or hot-rolled plate, specialized welding Clad welding on mild/low alloy backing plate structure

Tangshan Runxing Product Portfolio

Premium Equipment & Heavy Wear Solutions

Wear Plate

Wear Plate

Composite material wear plate made of structural steel backing & a hard weld surfacing. RX®wp 7600 is a composite material made of structural steel backing and a hard weld surfacing, corresponding to DIN 8555.

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Welding Wire

Welding Wire

Self-shielded flux cored wire. High chromium alloy designed for resisting high stress grinding abrasion with low impact, engineered to match overlay specifications.

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PTTA

PTTA

Self-shielded flux cored wire. High chromium alloy designed for resisting high stress grinding abrasion with low impact, optimized for heavy duty industrial wear plates.

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Welding Equipment

Welding Equipment

RX® Surfacing equipment features advanced automation, high welding efficiency, a small footprint, and easy maintenance. Designed to support different wire types, including solid-core and self-shielded flux-cored wire, it has a 10.2-inch touch screen control for adjustable swing welding path configurations. It uses four welding guns working simultaneously or independently to optimize industrial steel plate production, mill roll rebuilds, and grinding disk repairs.

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Machining and Engineering

Machining and Engineering

RX® has many years of experience and customized technical solutions for machinery, wear components, specialized engineering projects, and custom installations.

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Roll Repair

Roll Repair

Rolls and grinding rolls are divided into two main categories: steel mill rolls (used in continuous casting, open billet, and conveyor lines) and grinding rolls (used in pre-material crushing, coal mills, vertical mills, and roller presses). The service life of these rolls directly affects operating costs. RX® provides professional roll and mill roll repair services to help companies extend equipment lifespan and reduce production costs.

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Tangshan Runxing Machinery Swiper Image 1 Tangshan Runxing Machinery Swiper Image 2
Established 2010 ISO 9001 Certified Expert R&D Team

Tangshan Runxing Machinery Co., Ltd.

Tangshan Runxing Machinery Co., Ltd., established in 2010 in Tangshan, Hebei Province, is a professional manufacturer specializing in the R&D, production, and on-site construction of hardfacing wear-resistant metal products. Located in China's metallurgical hub, the company has grown into a leading developer of wear-resistant surface materials and custom liners.

Our product lineup includes chromium carbide overlay (CCO) wear plates, custom-processed wear liners, wear-resistant pipes and fittings, hardfacing flux-cored welding wires, automatic hardfacing welding machines, and professional roller surfacing repair services. We operate on the core principles of "Integrity, Superior Quality, Innovation & Sustainable Development", supported by advanced metal surface hardfacing technologies.

We provide customized wear-resistant solutions for the cement, steel, mining, port, and dredging industries globally, with a strong market presence in Russia and Central Asia. All export operations are managed by Hebei Yuwan International Trade Co., Ltd., which handles customs clearance, shipment, documentation, and payment collection. This allows our factory to focus entirely on product development and production quality to ensure reliable, on-time delivery.

2010 Year Founded
14+ Years Industry Expertise
600+ Annual Hardfacing Projects
30+ Exporting Countries Served

Target Market Integrations

Global Industrial Cases & Localized Applications

Cement Case Study

Cement Production

The key issue for any cement plant lies in the availability of critical equipment. The key to equipment availability is wear resistance, and the performance of wear-resistant products determines the operating time of critical equipment. Runxing CCO liners and manganese plates are widely used in raw meal mill chutes, fan casing liners, separator vanes, and cement hopper applications.

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Mining Case Study

Heavy Mining

Mine operators around the globe are seeking to increase productivity, profitability and sustainability. We help our partners achieve these goals by delivering the mining industry’s most comprehensive and cost-effective wear solutions. From excavator buckets and truck bed linings to crusher liners, our plates withstand severe shock and impact from materials like quartz, copper, and iron ore.

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Steel Production Case Study

Steel Manufacturing

In the steel industry, the use of equipment is even more brutal, involving raw minerals, high temperatures, corrosion and other working conditions. Key areas like coke hopper panels, sinter plant screens, receiving chutes, and blast furnace charging systems benefit from Runxing wear liners to extend operational lifespans and minimize maintenance downtime.

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Power Generation Case Study

Electric Power

Wear protection for fan blades, conveyor chutes and hopper liners, coal pulverizer crushers, coal mills, dust removal systems, conveyor systems. Maintaining strict geometries and robust surface barriers prevents premature erosion caused by high-velocity ash and fine coal particles.

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Port Case Study

Ports & Bulk Handling

Ports are mainly to transport various materials, conveying equipment, loading and unloading equipment, as well as yard stacking and picking equipment, is the main force of port operations, and the damage of these equipment directly affects the benefits. We supply hardfaced chutes, hoppers, and clamshell bucket liners to reduce operating costs and maintain port efficiency.

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Alternative Solutions Case Study

Alternative Wear Solutions

The wear-resistant alumina ceramic is made of high purity superfine alumina powder and sintered at high temperature by an optimized formula. This alternative wear-resistant product offers targeted protection for low-impact, highly abrasive wet slurry applications and chemically aggressive environments.

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Custom Applications Case Study

High Wear Upgrades

Engineered design adaptations and upgrades. Custom surfacing methods and overlay patterns tailored to specific process conditions, including multi-directional impact zones, high operating temperatures, and specialized geometry configurations.

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Updating Cases

Developing Projects

More to come as we continue to update and expand our global operations. We continuously refine our wear liner designs using operational data collected from mining and heavy industrial partners across diverse operational climates.

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Supply Chain Resilience

China Industrial Manufacturing and Sourcing Advantages

Selecting Tangshan Runxing Machinery Co., Ltd. as a long-term partner offers key advantages in supply chain efficiency, material sourcing, and logistical reliability:

1. The Tangshan Industrial and Metallurgical Cluster

Our manufacturing facility is located in Tangshan, Hebei Province, the heart of China’s steel industry. This location provides direct access to high-quality raw materials, specialized chemical additives, and metallurgical research centers. Our partnerships, including a six-year relationship with VAUTID Germany, allow us to combine domestic production efficiency with international technical standards.

2. Fully Integrated Production Capabilities

By maintaining complete control over the entire production cycle—from raw alloy selection and automated hardfacing fabrication to final machining and custom engineering—we remove third-party markups and reduce lead times. Our automated four-gun welding stations deliver consistent weld deposit quality and high production throughput, ensuring reliable delivery schedules for major industrial projects.

3. Professional Logistics and Compliance through Hebei Yuwan

International industrial sourcing requires smooth logistics and clear documentation. Tangshan Runxing routes all export activities through Hebei Yuwan International Trade Co., Ltd. This partnership covers customs clearance, ocean shipping, export compliance, and payment processing, allowing our engineering team to focus entirely on quality assurance and product development.

Future Roadmap

Future Technical Roadmap and Material Research

Industrial applications are pushing equipment to work under higher pressures and temperatures, driving the development of next-generation wear protection materials:

Our engineering team, in collaboration with academic partners like Tangshan University, is developing advanced metallurgical solutions to meet these challenges:

  • Nano-structured Austenitic Alloys: Refining grain sizes to lower the impact threshold required to initiate the work-hardening process. This ensures that manganese plates reach maximum hardness even under moderate load conditions.
  • High-Temperature Overlay Formulations: Developing customized chromium carbide and niobium carbide alloys that maintain high hardness and oxidation resistance at operating temperatures up to 800°C.
  • Automated Laser Cladding Systems: Transitioning key parts of our production lines to precision robotic laser cladding. This technology achieves thinner heat-affected zones, minimal base dilution, and highly precise weld geometries.

Company News & Events

Events & Trade Shows

New website launch

Tangshan Runxing Machinery Launches New Website

The website www.runxing-machinery.com has officially entered its trial operation phase. Built by Tangshan Runxing Machinery Co., Ltd., this platform serves the wear-resistant industry by offering one-stop procurement and direct technical communication channels for global B2B clients.

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Africa 2024 Trade Show

Runxing Machinery at Africa 2024

From September 2 to 6, 2024, the South Africa International Construction Machinery, Mining Machinery, and Power & Energy Equipment Exhibition was held at the Johannesburg International Convention and Exhibition Center. Runxing showcased its latest wear liners and hardfacing solutions for the African mining sector.

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University Visit

Tangshan University Academic Visit

In 2023, Dean Yuan Shaoqiang, Vice Dean Li Jing, and Professor Yang Yuehui from Tangshan University visited our facility to research metal materials and forming technologies. General Manager Li Xiuhua and Vice General Manager Cui Jianying hosted the delegation to plan collaborative R&D projects.

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Vautid Agent Certification

VAUTID Germany Qualification Agency

Tangshan Runxing Machinery Co., Ltd. has worked with VAUTID Germany since 2019 to source high-grade welding materials for our premium wear products. We have maintained our qualified agent status for six consecutive years through this mutually beneficial partnership.

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EXPOMIN 2023 Exhibition

Participation in EXPOMIN 2023

From April 24th to April 27th, Tangshan Runxing Machinery Co., Ltd. participated in EXPOMIN 2023 in Chile, the world's second-largest professional mining exhibition, showcasing our specialized products and custom linings to South American mining and heavy engineering firms.

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Expert Knowledge Base

Frequently Asked Questions (FAQ)

How does manganese steel compare to chromium carbide overlay (CCO) wear plates?

Manganese steel (typically 11-14% Mn) is designed to resist heavy impact and high-stress crushing, work-hardening from 200 HBW up to over 550 HBW during service. In contrast, Chromium Carbide Overlay (CCO) plates provide high, static initial hardness (58-62 HRC) and are designed to resist severe sliding abrasion. CCO plates perform best in high-wear, low-impact environments, while manganese plates are suited for high-impact applications.

Which industries benefit most from manganese wear liners?

Manganese liners are widely used in heavy mining (jaw, cone, and gyratory crusher liners), cement manufacturing (clinker chutes and primary feed hoppers), steel production, aggregate quarrying, and recycling industries. Any application where large rocks, ore, or dense materials strike metal surfaces with high energy is suitable for manganese wear liners.

Can manganese wear plates be cut and welded easily on-site?

Manganese steel can be cut using plasma arc or laser systems. Oxy-fuel cutting is possible but requires care to avoid overheating, which can cause carbide precipitation and embrittlement. Welding must be performed using low-heat inputs and specialized high-manganese electrodes or flux-cored wires (such as Runxing's hardfacing wire) to maintain the tough austenitic phase and prevent crack propagation.

What quality standards do Tangshan Runxing products follow?

Our manufacturing processes follow ISO 9001 quality systems. Raw materials and alloys are tested for chemical composition, microstructure, and hardness. Our hardfacing weld deposits are designed to meet relevant international standards, including DIN 8555, and our close partnership with VAUTID Germany helps maintain consistent quality across our premium product lines.

How are export transactions and international logistics managed?

All international trade operations, customs filings, shipping logistics, and payments are managed by Hebei Yuwan International Trade Co., Ltd., our authorized trade partner. This structural division allows our factory in Tangshan to focus on manufacturing, engineering, and quality control, while Hebei Yuwan ensures smooth, compliant global delivery.

Our Industry Footprint

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Industrial Catalog

Explore Our Full Range of Wear Resistant Products

OEM self-shielded flux cored wire

OEM self-shielded flux cored wire

OEM self-shielded flux cored wire (for hardfacing) Suppliers, Factories. High alloy matrix composition ensures exceptional longevity under continuous wear conditions.

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Wholesale Hardfacing materials

Wholesale Hardfacing materials

Wholesale Hardfacing materials - Flux cored wires Manufacturers, Factory. Engineered to support rebuild projects and improve equipment reliability.

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ODM High Hardness CCO Wear Plate

ODM High Hardness CCO Steel Plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series for Mining Cement Chute Liner Manufacturers, Factories.

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Bimetallic chromium carbide surfacing wear-resistant steel plate

Bimetallic Surfacing Wear Plate

High-Quality Bimetallic chromium carbide surfacing wear-resistant composite steel plate Supplier, Suppliers. Ideal for high abrasion conveyor systems.

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ODM Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory, Factories. Fully customized sizes and thicknesses to match drawing configurations.

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OEM self-shielded wire

OEM Hardfacing Flux Cored Wire

Self-shielded welding wire designed for hardfacing repairs. Developed to work under severe B2B abrasive and impact operating conditions.

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Flux Cored Wires Manufacturer

B2B Hardfacing Wire Factory

High-chromium alloy welding wires formulated for open-arc cladding procedures. Supports consistent deposit chemistry and uniform overlay surfaces.

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Bimetallic Wear Plate Manufacturer

Runxing CCO Wear Liner Systems

High-hardness CCO wear plates engineered for concrete mixers, recycling plants, and coal pulverizer liners. Designed to extend service intervals.

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