Wholesale Bimetallic Wear Resistant Steel Plate Manufacturer & Supplier

High-Performance Chromium Carbide Overlay (CCO) Solutions Engineered for Severe Mining, Cement, Power & Heavy Industrial Abrasive Environments

Featured Cladding & Welding Materials

Runxing RX® series high-hardness wear plates and premium flux-cored surfacing wires for ultimate abrasion resistance

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate

Runxing RX-m Series

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate for Mining Cement Chute Liner Manufacturers.

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OEM self-shielded flux cored wire

Self-Shielded Flux Cored Wire

OEM self-shielded flux cored wire (for hardfacing) designed for high-stress grinding abrasion and wear plate restoration.

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ODM Chromium Carbide Overlay CCO Wear Plate

ODM CCO Wear Plate

Premium chromium carbide overlay wear plate manufactured in our state-of-the-art Chinese factory for high impact and sliding wear.

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Bimetallic chromium carbide wear resistant steel plate

Bimetallic Composite Plate

High-quality bimetallic chromium carbide surfacing wear-resistant composite steel plate designed for heavy mineral processing.

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Wholesale Hardfacing materials - Flux cored wires

Hardfacing Flux Cored Wires

Wholesale hardfacing materials and flux cored wires. Formulated for high alloying deposition rates and uniform clad layer hardness.

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RX®wp 7600 Composite Wear Plate

RX®wp 7600 Wear Plate

Composite wear plate constructed from a structural steel backing bonded with a high-carbide hard weld surfacing corresponding to DIN 8555.

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PTTA Surfacing and Hardfacing Alloy

PTTA Surfacing Alloy

Self-shielded flux-cored wire utilizing high-chromium alloy matrices for resisting extreme sliding abrasion with minimal structural impact.

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RX® Surfacing and Welding Equipment

Surfacing Equipment

Advanced numerical control automatic welding machines featuring four-gun simultaneous operations and intelligent touch-screen parameter tuning.

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60-65

HRC Hardness Range

30-45%

Carbide Volume Fraction

10+

Global Industrial Industries Served

14+

Years of R&D Innovation

Bimetallic Wear Resistant Steel Plates: Deep-Dive Technical Whitepaper

An authoritative guide on microstructural engineering, wear mechanics, and optimal industrial deployment

1. Microstructural Foundations & Wear Mechanics

In modern industrial bulk-handling and processing operations, severe wear remains a leading cause of unplanned downtime, mechanical failure, and escalating maintenance costs. Bimetallic wear-resistant steel plates, specifically those utilizing Chromium Carbide Overlays (CCO), are engineered to address the limitations of traditional, through-hardened steel plates (such as AR400, AR500, or manganese steels). Unlike through-hardened plates, which rely on carbon content and heat treatment to achieve uniform hardness throughout their thickness, bimetallic plates feature a dual-layer metallurgy. This structure combines a highly ductile structural backing steel (typically Q235 or ASTM A36) with an intensely hard, alloyed overlay layer applied via open-arc, submerged-arc, or gas metal arc welding processes.

The superior wear-resistant properties of the overlay layer are governed by the crystallization of primary M7C3 chromium-rich carbides (where M represents chromium, iron, or other alloying additions) within a tough, eutectic matrix. During the solidification of the high-alloy deposit, these carbides form as hexagonal, rod-like structures perpendicular to the fusion boundary. When abrasive particles sweep across the surface, these primary carbides—which exhibit a micro-hardness in the range of 1200 to 1600 HV (Vickers)—act as local barriers, halting or deflecting the micro-cutting, plowing, and gouging mechanisms of the abrasives.

Microstructural Highlight: The volume fraction of these primary M7C3 carbides typically ranges from 30% to 45%. Under ASTM G65 dry sand/rubber wheel abrasion testing, this dense carbide network ensures a wear-resistance up to 15 times greater than standard structural steels, and up to 5 times greater than premium heat-treated steels.

2. The Technical Blueprint & Chemical Composition of CCO Plates

The performance of a bimetallic plate is directly dependent on chemical formulation and dilution control. During the hardfacing overlay process, the base metal melts slightly and mixes with the deposited weld metal, a phenomenon known as dilution. To maintain high carbide concentration, high-end manufacturers like Tangshan Runxing Machinery utilize multi-gun, low-heat-input automatic surfacing equipment to minimize dilution, keeping the base carbon and chromium content close to the targeted alloy limits.

The chemical composition of a standard high-performance Runxing RX® CCO overlay includes:

  • Chromium (Cr): 25% to 35% - Promotes the formation of chromium-rich carbides.
  • Carbon (C): 3.5% to 5.5% - Provides the necessary carbon to form the dense carbide volume fraction.
  • Manganese (Mn), Silicon (Si), and trace Refractory Elements (Nb, V, Mo): Added to refine the carbide grain boundaries and increase the thermal stability of the matrix.

Because the thermal expansion coefficient of the high-chromium overlay differs significantly from that of the mild carbon steel backing, tensile stresses develop during cooling. These stresses resolve in the form of regularly spaced relief cracks transverse to the weld beads. These relief cracks are a normal metallurgical characteristic of CCO plates, indicating effective stress relief. They do not propagate into the ductile backing steel, allowing the composite plate to be rolled, cold-bent, and formed into complex geometries (such as pipes and chutes) without structural failure.

Tangshan Runxing Machinery: Enterprise & E-E-A-T Profile

A global leader in hardfacing technology, R&D integration, and collaborative industrial partnerships

Empowering Global Industries with High-End Wear Solutions

Founded in 2010, Tangshan Runxing Machinery Co., Ltd. is a professional manufacturer located in Tangshan, Hebei Province, China. The company focuses on the research, development, production, and on-site engineering of high-hardness hardfacing wear-resistant metal products. Runxing operates on the core business values of "Integrity, Superior Quality, Innovation, and Sustainable Development," maintaining modern metal surface hardfacing lines, metallurgy laboratories, and testing centers.

The company's primary product portfolio includes chromium carbide overlay (CCO) wear plates, custom fabricated wear liners, wear-resistant elbows and fittings, hardfacing flux-cored welding wires, automatic surfacing machines, and professional roll rebuilding/surfacing repair services. By leveraging close proximity to China's major steel-producing hub in Tangshan, the factory secures access to high-purity base plates and alloy raw materials, guaranteeing cost-efficient logistics and short lead times.

Strategic Export Operations: To ensure complete compliance, secure international payments, and seamless logistical execution, all export business is fully authorized and managed by Hebei Yuwan International Trade Co., Ltd. This division coordinates customs clearance, maritime shipments, documentation, and payment collections, letting the factory focus on metallurgy control, process engineering, and product quality.
Runxing Factory Production Bimetallic Wear Plate Manufacturing Runxing Hardfacing Workshop

Deep Research & Global Technology Partnerships

Our commitment to technical authority is backed by academic research and global collaboration. In 2023, leaders and professors from Tangshan University—including Yuan Shaoqiang (Dean), Li Jing (Vice Dean), and Professor Yang Yuehui (Team Leader of Metal Materials and Forming Technology)—conducted an in-depth material science inspection at our facility, driving joint R&D projects in microcrystalline carbide grain refinement.

Furthermore, Tangshan Runxing Machinery has been an authorized agent and technology partner for VAUTID GmbH (Germany) for six consecutive years since 2019. By incorporating VAUTID's advanced metallurgy formulations and combining them with Runxing's efficient automatic production machinery, we deliver wear protection products that meet rigorous international standards.

Global Industry Cases & Optimization

Field-proven bimetallic solutions across mining, power generation, cement manufacturing, and logistics

Cement Plant Wear Applications

Cement Industry

Availability of equipment determines plant profitability. Our high-temperature CCO plates protect raw meal chutes, cyclone separators, VRM (Vertical Roller Mill) body liners, and raw material hoppers from continuous abrasive flow.

See Chute Liner Products >
Mining Industry Wear Protection

Mining & Mineral Processing

Excavator buckets, dump truck bed liners, vibrating screen plates, and crusher feed hoppers endure severe impact and sliding wear. Runxing bimetallic plates extend critical component lifespans by up to 400%.

See Mining Liners >
Steel Plant High Temperature Wear

Iron & Steel Mills

Handling sinter feed, coke, slag, and iron ore involves extreme friction combined with elevated temperatures. Our custom CCO liners resist oxidation and thermal softening at temperatures up to 600°C.

See Steel Mill Solutions >
Electric Power Plant Wear Protection

Electric Power Generation

Coal-fired power stations suffer continuous erosion in coal pulverizers, exhauster fan blades, burner nozzles, and dry fly-ash piping systems. Runxing CCO plates prevent localized wear in these high-velocity areas.

See Power Plant Liners >
Port Handling Equipment Wear Protection

Ports & Material Handling

Grab buckets, stacker-reclaimers, and transfer chutes handle thousands of tons of bulk coal, minerals, and grains hourly. Our bimetallic plates keep loading machinery operational through high-volume cycles.

See Port Wear Liners >
Alternative Alumina Ceramics

Alternative Ceramic Solutions

For operations facing high-velocity fine particle erosion, we supply wear-resistant alumina ceramics. Formulated from high-purity alumina and sintered to maximize density and hardness.

See Ceramic Solutions >

Events, Global Expos & Technical Milestones

Tracking Tangshan Runxing Machinery's dynamic global reach and academic integration

Runxing New Website Launch

New Digital Platform Trial Operations Launched

Runxing Machinery has officially launched our updated platform at www.runxing-machinery.com. Designed as a digital portal for the industrial wear-protection sector, the site offers streamlined procurement pathways and access to bimetallic wear plate data sheets for international engineering procurement managers.

Runxing South Africa Africa 2024

Runxing Machinery Showcases at Africa 2024

During September 2–6, 2024, Runxing exhibited at the International Construction, Mining, and Power Exhibition in Johannesburg, South Africa. Over the five-day event, we connected with local mining operators and cement plants from South Africa, Zambia, and Zimbabwe to supply direct-to-site wear plates and rebuild services.

Tangshan University Leaders Visit Runxing

Strategic Research Visit by Tangshan University Leaders

In 2023, senior academic leaders and materials professors from Tangshan University visited Runxing. General Manager Li Xiuhua and Vice General Manager Cui Jianying hosted the delegation, establishing a joint lab project focusing on reducing dilution rates during high-thickness hardfacing operations.

Runxing VAUTID Partnership certificate

Six Consecutive Years of Qualified VAUTID Partnership

Through strict adherence to European metallurgy standards, Runxing Machinery has been certified as a qualified VAUTID agent and welding partner for six consecutive years since 2019. This collaboration allows us to combine VAUTID’s high-alloy consumables with our advanced Chinese manufacturing processes.

Runxing Machinery EXPOMIN 2023 Chile

Expanding Footprint at EXPOMIN 2023 in Santiago, Chile

In April 2023, Runxing Machinery participated in EXPOMIN in Chile, Latin America's largest mining trade show. Our technical team presented CCO liners designed for extraction and processing applications under high-altitude conditions, expanding our presence in South American copper and lithium mining markets.

Technical Roadmap & Future Outlook

Leading the evolution of surface engineering through automation, nanotechnology, and advanced design

The wear protection sector is shifting from conventional thick hardfacing deposits to refined, application-specific surface engineering. Tangshan Runxing Machinery is keeping pace with this transition by implementing a clear technical roadmap focused on three key areas:

Nanostructured Carbides & Refined Microstructures

Traditional CCO overlays contain large, brittle primary chromium carbides that can chip under high-impact conditions. Runxing is working with university metallurgical researchers to develop a new generation of bimetallic overlays using complex borocarbides and niobium-refined alloys. By adding controlled amounts of boron, niobium, and titanium, we refine the primary carbide grain structure. This makes the carbides smaller and more evenly dispersed throughout the matrix, improving impact resistance without losing hardness.

Smart Wear Monitoring & Predictable Maintenance

We are currently testing wear plates featuring integrated sensor arrays embedded in the backing steel. These sensors monitor structural vibration, temperature changes, and thickness loss, transmitting real-time wear data to operations teams. This technology helps plants move from reactive maintenance to predictive schedules, minimizing unplanned shutdowns in high-stress applications like cement vertical roller mills and mining chutes.

Industrial Efficiency & Logistics Advantage in Tangshan, China

Located in the heart of Tangshan, Hebei Province—the largest steel-producing region in China—our factory benefits from a highly integrated local supply chain. We procure structural backing plates directly from nearby state-owned steel mills, ensuring material consistency while minimizing shipping costs. Our advanced, custom-built automatic hardfacing equipment allows us to run multiple shifts with low power consumption. This efficiency enables us to manufacture high-volume orders quickly and reliably.

Comprehensive Export Support: All global shipments, custom clearances, and trade document procedures are managed by Hebei Yuwan International Trade Co., Ltd. This ensures that every order, whether destined for Central Asia, South America, South Africa, or Australia, is delivered in full compliance with local import regulations and international trade standards.

Technical Q&A / Frequently Asked Questions

Expert insights on selecting, installing, and working with bimetallic wear-resistant steel plates

Q1: What is the main difference between bimetallic CCO plates and AR500 steel plates?
Through-hardened plates (like AR500) rely on carbon content and heat treatment to achieve their hardness, which is uniform throughout the plate. However, their hardness is typically limited to 360–500 HBW to maintain weldability and impact toughness. Bimetallic CCO plates use a dual-layer structure: a soft, ductile backing steel (Q235/A36) and a high-alloy chromium carbide overlay (60–65 HRC). CCO plates offer much higher wear resistance in sliding abrasion environments, typically lasting 5 to 15 times longer than AR500 plates.
Q2: Why do bimetallic wear plates have visible surface cracks, and do they affect quality?
The cracks visible on the surface of CCO plates are stress relief cracks. They occur naturally during the welding process because the thermal expansion rates of the high-chromium overlay and the carbon steel backing differ. These cracks only run through the hard, brittle overlay and stop at the ductile backing plate. They do not compromise structural performance; instead, they give the plate the flexibility needed for rolling and forming.
Q3: How can bimetallic wear plates be cut and formed?
Because of the extremely hard chromium carbide overlay, bimetallic plates cannot be cut using standard mechanical saws or oxy-fuel torches. They must be cut using plasma arc cutting, laser cutting, or high-pressure waterjets, working from the backing plate side. CCO plates can be cold-formed or rolled into cylinders or curves using standard plate-bending rolls, with the overlay on either the inside or outside depending on the application.
Q4: What welding procedures should be used to install these plates?
Bimetallic wear plates are typically installed by welding the structural backing steel (usually mild steel) to the equipment frame. Welders can use standard low-hydrogen carbon steel consumables (like E7018 or ER70S-6) on the backing plate. If the joints are exposed to abrasive flow, the weld seams should be capped with hardfacing electrodes or flux-cored wire (such as Runxing's high-chromium surfacing wires) to prevent localized erosion.
Q5: Can Runxing bimetallic plates handle high-temperature industrial environments?
Yes. Standard Runxing CCO plates perform reliably in temperatures up to 550°C (1022°F). For higher-temperature applications, we can add specialized alloying elements like niobium, tungsten, or vanadium. This preserves carbide stability and oxidation resistance at service temperatures up to 800°C.
Q6: What certifications verify the quality of Runxing wear plates?
All our manufacturing processes follow the ISO 9001 quality management system. The alloy composition of our overlays is verified using optical emission spectrometers (OES), and hardness is tested across the cross-section. We also perform ASTM G65 dry sand rubber wheel tests to confirm the plate's wear resistance meets or exceeds international standards.
Q7: How do you choose the right thickness ratio of backing to overlay?
The choice of thickness depends on the balance of impact and wear in your application. For areas with low impact but severe sliding wear, a thinner backing and thicker overlay (e.g., 6 on 8, or 8 on 10) is recommended. For high-impact applications, such as large hopper liners or crusher chutes, a thicker backing steel is needed to absorb impact (e.g., 10 on 10, or 12 on 8). Our engineering team can help you select the optimal ratio.
Q8: How does your partnership with German VAUTID benefit customers?
As a qualified partner for VAUTID since 2019, Runxing combines German metallurgical expertise and alloy formulations with our highly efficient Chinese manufacturing. This allows us to supply international-grade wear protection products at competitive prices, backed by local technical support.
Q9: How is international shipping and customs handled?
All our export transactions are managed by Hebei Yuwan International Trade Co., Ltd. They handle all export logistics, including custom clearance, freight booking, documentation, and compliance paperwork, ensuring trouble-free delivery to your site.
Q10: What is the lead time for custom bimetallic plates and liners?
Standard dimensions (e.g., 1400x3400mm or 1500x3000mm) are typically in stock and can ship within 7–10 days. For custom fabricated liners, chutes, or pipes made to customer drawings, the lead time ranges from 15 to 30 days depending on the complexity of the design and our production schedule.

Product Index & Procurement Directory

Verify product specs, review technical descriptions, and access our complete catalogue below

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate

Runxing RX-m Series

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series for Mining Cement Chute Liner Manufacturers, Factories

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OEM self-shielded flux cored wire

Self-Shielded Welding Wire

OEM self-shielded flux cored wire (for hardfacing) Suppliers, Factories

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ODM Chromium Carbide Overlay CCO Wear Plate

ODM CCO Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory, Factories

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Bimetallic chromium carbide wear resistant steel plate

Bimetallic Composite Plate

High-Quality Bimetallic chromium carbide surfacing wear-resistant composite steel plate Supplier, Suppliers

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Wholesale Hardfacing materials - Flux cored wires

Hardfacing Flux Cored Wires

Wholesale Hardfacing materials - Flux cored wires Manufacturers, Factory

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RX®wp 7600 Composite Wear Plate

RX®wp 7600 Wear Plate

Composite material wearplate made of a structural steel backing & a hard weld surfacing. RX®wp 7600 is a composite material made of a structural steel backing and ahard weld surfacing, corresponding to DIN 8555.

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PTTA Surfacing and Hardfacing Alloy

PTTA Surfacing Alloy

self shielded flux cored wire. high chromium alloy designed for resisting high stress grinding abrasion with low impact. wear plates

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RX® Surfacing and Welding Equipment

Surfacing Equipment

RX®Surfacing equipment Equipment with high degree of automation, high welding efficiency, small footprint, easy maintenance, power consumption, suitable for the production of various wear-resistant composite steel plate.

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