OEM Wire Machine Factory & Factories: Smart Surfacing Technologies & Wear Solutions

Global Heavy Industry Wear Resistance Engineered Through Bimetallic Metallurgy and Advanced CNC Automation Systems
Industrial Portfolios

Top Featured Hardfacing & Wear Solutions

OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire (for hardfacing)

High chromium alloy designed for resisting high stress grinding abrasion with low impact. Engineered for open-arc processes.

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ODM Chromium Carbide Overlay wear plate

ODM Chromium Carbide Overlay (CCO) Wear Plate

Composite material wearplate made of a structural steel backing & a hard weld surfacing. Delivers outstanding performance under severe abrasion.

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Bimetallic chromium carbide wear-resistant plate

Bimetallic Chromium Carbide Surfacing Composite Steel Plate

High-quality wear-resistant composite steel plate corresponding to DIN 8555, ideal for heavy industrial lining applications.

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Wholesale Hardfacing materials flux cored wires

Wholesale Hardfacing Materials - Flux Cored Wires

Superior quality flux cored wires optimized for rebuild, buffer layering, and final high-abrasion overlays.

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ODM High Hardness CCO wear steel plate

ODM High Hardness CCO Hardfacing Overlay Steel Plate

Runxing RX®-m Series designed specifically for mining cement chutes, hopper liners, and extreme heavy bulk handling systems.

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Wear Plate RXwp 7600

Wear Plate RX®wp 7600 Composite Material

Premium wearplate combining structural steel backing and hard weld surfacing, custom engineered for severe sliding abrasion.

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Welding Equipment RX Surfacing

RX® Surfacing & Automatic Welding Equipment

High efficiency automated CNC cladding machines configured with four welding guns operating simultaneously.

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Roll Repair Grinding Roll

Roll & Grinding Disk Repair Surfacing Service

Restorative wear surfacing for continuous casting rolls, conveyor rolls, pulverizer roller presses, and mill grinding tables.

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WHITE PAPER SUMMARY

Advanced Guide: Sourcing from an OEM Wire Machine Factory & Factories

In heavy industries such as mining, cement manufacturing, steel production, and power generation, raw materials processing systems are constantly subjected to severe mechanical stresses. Standard structural carbon steels lack the metallurgical hardness and wear resistance required to survive constant exposure to highly abrasive materials like quartz, clinker, sinter, and coal. The resulting degradation leads to unscheduled equipment downtime, reduced output efficiency, and significant capital expenditure on replacement components.

2010
Year Founded
58-62
Hardness (HRC)
4
Welding Guns / Machine
6+
Years VAUTID Agency

To mitigate this wear, industries deploy Chromium Carbide Overlay (CCO) wear plates and specialized surfacing technologies. Hardfacing, the process of welding a thick layer of wear-resistant alloy onto a structural steel substrate, is the core technology used to extend the lifespan of these wear-exposed components. Procuring these solutions directly from an established OEM Wire Machine Factory allows international purchasing departments to obtain custom formulations, optimize grain microstructure, and deploy automated welding equipment designed for high-efficiency repair and fabrication.

Macro-Level Wear Challenges Across Key Industrial Sectors

Industrial machinery components operate in environments where they are worn down by several mechanisms: low-stress sliding abrasion, high-stress grinding abrasion, and impact wear. Sourcing engineers must assess these mechanisms to match the metallurgy of the overlay to the environment:

  • Mining Sector: Excavator buckets, dragline liners, chutes, and hopper systems are exposed to high-impact rocks combined with fine abrasive sands. This requires overlay plates with high toughness matrices that prevent primary chromium carbides from shattering or spalling under impact.
  • Cement Production: Equipment like vertical mill rollers, table liners, and cyclone separator guides handle crushed limestone, coal dust, and clinker. The primary wear mechanism here is high-stress grinding abrasion under elevated temperatures, which demands tight carbide volume fractions (M7C3 type primary carbides) that resist micro-ploughing.
  • Steel Milling: Raw material receiving hoppers, sinter screening decks, and coke chutes must withstand continuous sliding abrasion. Sinter materials, which are hot, sharp, and hard, quickly wear away standard carbon steel. Sourcing specialized heat-resistant overlay matrices is critical for steel mills to prevent matrix softening at high temperatures.
  • Electric Power Generation: Pulverized coal transport conduits, coal exhauster fans, and combustion chamber chute liners require thin, high-hardness wear plates. Bimetallic plates with uniform chromium carbide distribution help minimize turbulence and maintain aerodynamic design.
Key Engineering Fact: Standard bimetallic CCO plates achieve a microstructural hardness where chromium carbides (M7C3) reach up to 1500 HV. These carbides are embedded in a tough, ductile iron-based matrix, bringing the macroscopic plate hardness to a consistent range of 58 to 62 HRC. This dual-phase structure offers sliding wear resistance that exceeds conventional quench-and-tempered AR400/500 steel plates by up to ten times.
Technical Blueprint

Automated Surfacing Equipment & Restorative Materials

Wear Plate Technology (RX®wp 7600)

Manufactured by overlaying a structural steel backing plate with a hard weld surfacing corresponding to DIN 8555. Engineered to handle extreme sliding abrasion. Used as primary liners for high-wear industrial transfer points.

Self-Shielded Flux-Cored Wires

A high-chromium alloy designed specifically for resisting high-stress grinding abrasion under low-impact conditions. These wires do not require an external gas shield, making them suitable for field applications.

PTTA Surfacing Alloys

Plasma Transferred Arc (PTA) related self-shielded wires and powders. Engineered to deposit high-density alloy barriers that block fine abrasive media from wearing away underlying machine components.

RX® Automatic Surfacing Systems

Features high-level automation, a small footprint, and low power consumption. Controlled via a 10.2-inch numerical touch screen. Configured with four welding guns that can operate simultaneously or independently.

Machining & Custom Engineering

Customized cutting, rolling, and fabrication of bimetallic wear liners. Designed to fit OEM specifications for heavy machinery, including chutes, pipes, mill bodies, and hopper assemblies.

Roll Surfacing Restorations

Repair services for continuous casting rolls, conveyor rolls, and vertical mill grinding disks. Restores worn profiles and deposits alloy layers that improve operational life and reduce maintenance costs.

OEM FACTORY PROFILE

About Tangshan Runxing Machinery Co., Ltd.

Tangshan Runxing Machinery Co., Ltd., founded in 2010, is a professional manufacturer based in Tangshan, Hebei Province, focusing on the R&D, production, and on-site construction service of hardfacing wear-resistant metal products. The factory utilizes advanced metal surface hardfacing technology to design wear protection systems that address high abrasion and impact.

Our main products include chromium carbide overlay (CCO) wear plates, custom processed wear liners, wear-resistant pipes and pipe fittings, hardfacing flux-cored welding wires, automatic hardfacing welding machines, and professional roller surfacing repair services. We supply custom wear solutions globally to operators in the cement, steel, mining, port, and dredging industries.

To ensure consistent quality and reliable delivery, all export business is authorized and managed by Hebei Yuwan International Trade Co., Ltd. This specialized trading partner completes all international trade procedures, including customs clearance, maritime logistics, legal documentation, and payment processing, allowing the production team to focus on metallurgical quality, R&D, and engineering accuracy.

Tangshan Runxing Machinery has been using VAUTID brand welding materials for its high-wear products and has served as an authorized agent for VAUTID in Germany for six consecutive years since 2019. This collaboration helps ensure our overlay products align with established European quality standards.
Global Applications

Proven Sector Solutions

Cement industry wear solutions

Cement Industry

Critical components like vertical mill rollers, table liners, separator guide vanes, and feed chutes require wear protection. Runxing CCO wear liners help maintain crushing efficiency and extend run times.

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Mining wear solutions

Mining Industry

Mine operators face severe sliding abrasion from raw ores. We supply bimetallic steel plates for excavator buckets, heavy dump truck beds, hopper chutes, and conveyor transfer points.

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Steel mill wear solutions

Steel Industry

Steel mills operate under high-temperature abrasive conditions. Our wear solutions protect sinter screening decks, blast furnace charging hoppers, raw mineral coke guide plates, and skip cars.

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Power plant wear solutions

Electric Power

Coal-fired power stations require protection for coal mill pulverizers, exhauster fan blades, flue gas desulfurization systems, coal transport conduits, and bottom ash disposal hoppers.

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Port wear solutions

Port Logistics

Bulk cargo ports handling coal, ores, and grain require wear protection for grab buckets, hopper liners, stacker-reclaimers, and conveyor chutes to ensure continuous logistics flow.

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Alumina ceramic wear protection

Alternative Solutions

For environments with extremely high temperatures and chemical corrosion but low impact, we manufacture alumina ceramic wear liners sintered at high temperatures from high-purity superfine alumina powder.

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Future wear solutions

Custom Wear Systems

We continue to develop specialized hardfacing alloys and composite plate geometries to meet the evolving operating conditions of heavy machinery globally.

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Future wear solutions update

Ongoing R&D Upgrades

Collaborating with industrial partners and metallurgy universities to refine our deposition processes and develop next-generation wear mitigation systems.

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Industry Connectivity

Events, Exhibitions & Industry Engagement

Runxing machinery at africa 2024

Runxing Machinery at Africa 2024

In September 2024, Runxing Machinery exhibited at the South Africa International Construction Machinery Exhibition and Mining Machinery Exhibition in Johannesburg, connecting with mine operators and equipment buyers across the continent.

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Tangshan University Leaders Visited and Inspected

Tangshan University Inspection

Leaders and professors from the Metal Materials and Forming Technology team at Tangshan University visited our facility to inspect our production lines, review metallurgy data, and discuss joint R&D projects.

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Runxing Machinery Participated in EXPOMIN 2023

EXPOMIN 2023 Exhibition Chile

Runxing Machinery participated in EXPOMIN 2023, the mining exhibition in South America, displaying our chromium carbide overlay (CCO) wear plates and automatic cladding equipment to regional mining buyers.

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METALLURGICAL ROADMAP

The Future of Hardfacing Automation and Microstructural Engineering

As heavy industry demands higher throughput and less downtime, wear protection materials must evolve. Runxing Machinery’s R&D is focused on three areas: alloy optimization, digital control for automated surfacing, and localized supply chain integration.

1. Precision Dilution Control in Automated Surfacing

In weld overlay processes, dilution occurs when the molten base metal mixes with the chemistry of the hardfacing consumable. Excessive dilution lowers the carbon and chromium concentration of the overlay, reducing the wear resistance of the final plate. Our automated CNC multi-gun surfacing systems address this by managing heat input and travel speeds. This keeps base metal dilution below 10%, ensuring the designed chromium carbide density is achieved even in the first layer.

2. Microstructural Optimization (M7C3 Carbides)

Using higher chromium-to-carbon ratios alongside carbide-forming stabilizers like niobium, vanadium, and boron, our metallurgical engineers refine the carbide microstructure. Standard primary carbides can become large and brittle, leading to stress cracking during temperature changes. By refining the grain size of the M7C3 primary chromium carbides, we produce overlay structures that maintain high sliding wear resistance while offering improved toughness against impact.

3. Supply Chain Integration and Export Compliance

For international buyers, logistical reliability is as important as material quality. Runxing Machinery works in partnership with Hebei Yuwan International Trade Co., Ltd. to manage the logistics process, including customs classification, export clearance, ocean transit, and documentation. This allows the factory to focus on manufacturing while ensuring that shipments reach international sites in Russia, Central Asia, South America, and Africa on schedule.

Technical FAQ

Hardfacing & Wear Solutions Q&A

Q: What is the typical chemical composition and hardness of Runxing CCO wear plates?

Runxing Chromium Carbide Overlay (CCO) plates are manufactured with a high-chromium iron-based alloy. The chemistry typically ranges from 4.0% to 5.5% Carbon and 25% to 35% Chromium, yielding a microstructure dense with primary M7C3 chromium carbides. The macroscopic hardness ranges between 58 and 62 HRC (Rockwell C scale) and is designed to conform to the DIN 8555 standard.

Q: Why are self-shielded flux-cored wires preferred for site repairs and outdoor surfacing?

Self-shielded flux-cored wires contain internal fluxing agents that generate their own protective gas shield and slag when melted by the arc. This eliminates the need for pressurized shielding gas cylinders (like Argon or CO2), which can be dispersed by wind when working outdoors. This feature makes them suitable for field repair projects on bucket wheels, chutes, and hopper systems.

Q: How does the PLC CNC system on Runxing automatic welding machinery improve quality?

Our automatic surfacing machinery is equipped with a numerical control system operated via a 10.2-inch touchscreen. It controls travel speed, oscillation width, step-over, and welding currents. This consistency prevents manual variations, keeps dilution rates low, and produces a uniform weld bead profile across the entire surface of the plate.

Q: How are stress-relief cracks managed in bimetallic overlay wear plates?

During cooling, the thermal contraction difference between the carbon steel backing plate and the chromium carbide weld overlay creates internal stresses. This is relieved by the formation of fine, transverse cracks through the overlay thickness (but not extending into the backing steel). These stress-relief cracks are normal, do not impact wear performance, and allow the plates to be rolled, formed, and fabricated without delamination.

Q: Can CCO wear plates be welded directly to machinery structures?

Yes, CCO plates can be welded. The carbon steel backing layer (typically Q235B or Q355) is weldable using standard low-hydrogen structural electrodes or solid wire. Alternatively, the plates can be secured using plug-welded studs or countersunk bolts through custom CNC-machined holes.

Q: How do Runxing and Hebei Yuwan manage export logistics?

Runxing Machinery focuses on product design, metallurgy, and production quality control. All international marketing, sales, and logistics are managed by Hebei Yuwan International Trade Co., Ltd. They handle export customs clearance, coordinate maritime transport, prepare bill of lading documentation, and manage foreign exchange payments.

Sourcing Catalog

Complete OEM Product Directory

OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire (for hardfacing)

High chromium alloy designed for resisting high stress grinding abrasion with low impact. Engineered for open-arc processes.

See more products >
ODM Chromium Carbide Overlay wear plate

ODM Chromium Carbide Overlay (CCO) Wear Plate

Composite material wearplate made of a structural steel backing & a hard weld surfacing. Delivers outstanding performance under severe abrasion.

See more products >
Bimetallic chromium carbide wear-resistant plate

Bimetallic Chromium Carbide Surfacing Composite Steel Plate

High-quality wear-resistant composite steel plate corresponding to DIN 8555, ideal for heavy industrial lining applications.

See more products >
Wholesale Hardfacing materials flux cored wires

Wholesale Hardfacing Materials - Flux Cored Wires

Superior quality flux cored wires optimized for rebuild, buffer layering, and final high-abrasion overlays.

See more products >
ODM High Hardness CCO wear steel plate

ODM High Hardness CCO Hardfacing Overlay Steel Plate

Runxing RX®-m Series designed specifically for mining cement chutes, hopper liners, and extreme heavy bulk handling systems.

See more products >
Wear Plate RXwp 7600

Wear Plate RX®wp 7600 Composite Material

Premium wearplate combining structural steel backing and hard weld surfacing, custom engineered for severe sliding abrasion.

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Welding Equipment RX Surfacing

RX® Surfacing & Automatic Welding Equipment

High efficiency automated CNC cladding machines configured with four welding guns operating simultaneously.

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Roll Repair Grinding Roll

Roll & Grinding Disk Repair Surfacing Service

Restorative wear surfacing for continuous casting rolls, conveyor rolls, pulverizer roller presses, and mill grinding tables.

See more products >
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