Engineered for extreme wear mitigation under severe metal-to-metal and high-stress abrasive conditions. Optimizes surface longevity across mining extraction tools and cement grinding apparatuses.
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Premium alloyed self-shielding wire designed for convenient field repairs. Eliminates external gas protection needs, maintaining consistent bead geometry and low dilution on construction surfaces.
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Composite heavy-duty plates fusing a robust structural steel backing with an ultra-hard chromium carbide weld surfacing layer. Unsurpassed resistance to harsh sliding abrasion environments.
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Runxing RX-m Series for heavy mining chutes and cement liners. Features exceptionally high density of M7C3 primary carbides, reaching HRC 58-62 surface hardness.
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High-quality surfacing plates exhibiting exceptional ductility at the base level and top-tier abrasion resistance at the working face. Perfect for complex fabrications and structures.
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Premium composite wear plate corresponding to DIN 8555 specifications. Developed specifically to endure severe sliding abrasion, maintaining operational integrity at extreme thermal points.
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High chromium-based alloy wires designed for resisting high-stress grinding abrasion. Engineered to minimize impact fracturing in mining shovels and coal processing facilities.
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Highly automated, multi-gun numerical control systems engineered for wide-path overlay deposition. Boosts factory output while optimizing cladding thickness consistency.
See more products>Industrial machinery components operating within mining, bulk handling, steel production, and power generation sectors are continuously subjected to localized destructive forces. These surface degradation phenomena, principally sliding abrasion, solid particle erosion, and high-load impact, lead to premature component failure, unplanned downtime, and considerable financial loss. Standard carbon steels and even quenched-and-tempered (Q&T) alloys often fall short when confronting severe sliding abrasion.
Tangshan Runxing Machinery’s premium Bimetallic Chromium Carbide Overlay (CCO) Wear Plates are metallurgically designed to address these environments. By utilizing a high-efficiency open-arc or submerged-arc cladding process, we deposit a hyper-eutectic alloy containing a high volume fraction of primary M7C3 chromium carbides (with micro-hardness exceeding 1500 HV) onto a tough structural backing plate (such as ASTM A36, Q235B, or Q355B carbon steel).
"The primary M7C3 carbide phase, characterized by its hexagonal rod-like geometry, acts as a primary barrier against micro-cutting mechanisms from incoming sharp abrasive particles, while the tougher iron-rich matrix absorbs localized impact loads."
Understanding the operational parameters and performance differences between composite wear-resistant solutions and traditional alloys is critical to selecting the proper lining material. Below is a detailed metallurgical and performance comparison:
| Performance Characteristic | Runxing CCO Plates (RX®wp 7600) | Quenched & Tempered Steels (e.g., HB400/500) | Manganese Steel (Hadfield Steel) |
|---|---|---|---|
| Primary Microstructure | Primary Cr7C3 Carbides in Eutectic Austenitic Matrix | Tempered Martensite | Austenite (Work-hardenable) |
| Bulk Hardness | 58 - 62 HRC (650 - 750 HV) | 38 - 52 HRC (370 - 500 HBW) | 200 HBW (Up to 500 HBW after work hardening) |
| Wear Life Index (Relative to Mild Steel) | 12x to 30x Superior | 3x to 5x Superior | Depends on impact; low under sliding conditions |
| Maximum Working Temperature | Up to 350°C (Standard) / 600°C (High-Temp Grade) | Approximately 250°C (loss of tempering properties) | Up to 300°C |
| Ductility / Formability | Rigid clad layer with micro-cracking; backing can weld & bolt | Moderate to good bending properties | High ductility, very difficult to machine |
Founded in 2010 in Tangshan, Hebei Province—the heartland of Chinese steel production—Tangshan Runxing Machinery Co., Ltd. has developed into a specialized manufacturer focusing on R&D, precision manufacturing, and on-site engineering service of hardfacing wear-resistant metal products. Leveraging Hebei's structural steel supply chain, our factory focuses on producing composite wear plates, customized wear liners, hardfacing flux-cored welding wires, automatic surfacing equipment, and professional roller maintenance systems.
Our operation is built upon deep metallurgical knowledge and a commitment to technical precision. We are authorized to use and represent the German VAUTID brand, acting as a qualified partner for six consecutive years since 2019. To ensure smooth global commerce, all international trade, customs clearance, and logistics management are managed by our export partner, Hebei Yuwan International Trade Co., Ltd., allowing our technical staff to focus on production and quality assurance.
We utilize CNC multi-gun automated surfacing equipment equipped with advanced numeric controllers. The automated system maintains a precise weld arc length, swing frequency, and travel speed. This level of process control ensures uniform overlay thickness, controlled dilution with the base metal, and a consistent distribution of chromium carbides throughout the deposited layer.
Located within Hebei Province, the world’s largest steel-producing cluster, our facility has direct access to high-quality base plate materials (Q235B, Q355B, ASTM A36) and key alloying elements. This raw material security reduces shipping times, protects against supply chain volatility, and provides cost-effective manufacturing options for our global OEM and ODM partners.
Through our export partner, Hebei Yuwan International Trade Co., Ltd., we handle all international shipping compliance, customs clearance, and trade documentation. This setup ensures that our wear plates and welding wires are shipped on time, with full compliance under ASTM, DIN, and GOST technical standards for direct integration into industrial operations globally.
Raw feed chutes, separator guide vanes, and vertical roller mill housings face high levels of sliding abrasion. Installing our CCO plates helps extend the service life of these critical components, reducing maintenance-related downtime.
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Excavator buckets, dragline liners, heavy-duty truck beds, and hopper chutes endure extreme impact and abrasion. Our RX-m series is designed to handle these harsh environments, helping to lower per-ton handling costs.
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Blast furnace charging systems, sinter plant hoppers, and coke breeze screens must operate reliably in high-temperature, abrasive conditions. Our high-temperature CCO plates help protect equipment operating up to 600°C.
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Coal pulverizers, exhauster fan liners, and burner feed lines are subjected to continuous wear from coal dust. Our thin overlay solutions provide effective protection without adding excess weight to rotating parts.
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Stacker-reclaimer hoppers, ship loader chutes, and transfer points handle high volumes of abrasive bulk materials. Our custom-fabricated CCO liners help keep material moving smoothly and prevent structural wear.
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For applications facing fine-particle slurry abrasion or chemical corrosion, we offer alumina ceramic composite liners. These hybrid wear systems combine the hard wear resistance of ceramics with the impact absorption of steel.
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Dredge pump housings, slurry lines, and gravel classifiers face continuous sand and water slurry erosion. Our specialized hardfacing overlay solutions help protect these components in wet, high-wear environments.
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Using CNC plasma cutting, rolling, and press-brake forming, we fabricate custom wear components to match your engineering drawings, ensuring precise fit and simple installation on-site.
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At the 2024 International Construction Machinery Exhibition in Johannesburg, South Africa, Runxing presented its high-chromium hardfacing alloys and automated cladding systems to operators and distributors across the African continent.
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We collaborate with Tangshan University's research team to refine our weld metal formulations. Joint efforts with material science experts help us improve primary carbide structure and overall plate longevity.
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Our multi-year partnership with Germany's VAUTID provides us access to quality-tested cladding alloys. This connection supports our product quality control and helps us meet high wear performance requirements.
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During the EXPOMIN mining exhibition in Santiago, Chile, we displayed our high-density CCO wear plates, offering customized solutions for copper and lithium ore mining equipment.
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The official launch of our online platform supports global B2B procurement by providing detailed technical data, CAD guidelines, and simple channels for OEM inquiry submittals.
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Designed for wear rebuilding and surface protection. Provides wear-resistant properties under high stress grinding conditions.
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Self-shielded hardfacing wire suitable for field fabrication and on-site overlay repairs without external shielding gas.
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Bimetallic wear plate combining a steel base and chromium carbide overlay for industrial wear protection.
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Runxing RX-m series wear plates designed for high-abrasion mining chutes and cement liners.
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Provides wear resistance and formability for custom fabricated industrial linings and chutes.
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Premium composite wear plate designed to meet DIN 8555 specifications for sliding abrasion applications.
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High-chromium alloy wires engineered to resist high-stress grinding abrasion in heavy industrial systems.
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Numerical control systems with adjustable swing and travel parameters for uniform alloy deposition.
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