OEM Easy Flux Welder Manufacturer & Factory

Global Industrial Leaders in Hardfacing Alloys, High-Hardness Chromium Carbide Overlay (CCO) Plates, and Advanced Automation Wear Solutions

Premium Industrial Portfolio

High-Performance Hardfacing & Wear Solutions

Bimetallic wear plate

Bimetallic Chromium Carbide Surfacing Wear-Resistant Composite Steel Plate

Advanced wear protection engineered with high-density chromium carbide overlay deposits. Perfect for heavy industries requiring maximum resistance against extreme abrasion.

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Flux cored wires

Wholesale Hardfacing Materials - Flux Cored Wires

Premium grade hardfacing flux-cored welding wires configured for smooth arc stability, minimal spatter, and high deposit efficiency under severe wear conditions.

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CCO Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate

High-grade wear plates optimized with precision-clad metallurgical bonding, tailored dynamically for severe impact and heat environments.

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Self-shielded wire

OEM Self-Shielded Flux Cored Wire (for Hardfacing)

Self-shielded chemistry eliminates the need for gas canisters, enabling high-quality external hardfacing restoration in open-air site operations.

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RX-m Series Plate

ODM High Hardness CCO Hardfacing Overlay Wear Plate (Runxing RX-m)

Engineered specifically for heavy-duty coal pulverizers, cement chutes, and mining mills. The ultimate defense against high-stress grinding abrasion.

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Wear Plate RXwp 7600

Composite Wear Plate RX®wp 7600

A composite wearplate consisting of structural steel backing bonded with a high-carbide weld overlay, aligning perfectly with DIN 8555 standards.

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Welding Wire Self Shielded

High-Chromium Self-Shielded Welding Wire

Formulated with a rich chromium alloy base designed to withstand high-stress grinding abrasion with low impact. Excellent for outdoor weld restoration.

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PTTA Weld cladding

PTTA Automated Surfacing Systems

Advanced alloy deposition using Plasma Transferred Arc technology, delivering exceptionally dense coatings and minimal base metal dilution.

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Industrial Excellence Since 2010

Tangshan Runxing Machinery Co., Ltd.

Founded in 2010 in the heavy industrial heartland of Tangshan, Hebei Province, Tangshan Runxing Machinery Co., Ltd. has grown to become a premier designer and manufacturer of hardfacing wear-resistant metal products. Our operations focus heavily on the research, development, and on-site integration of heavy industrial surfacing technologies.

Our core product line is engineered to address the destructive forces of abrasion, impact, heat, and corrosion. We specialize in producing premium Chromium Carbide Overlay (CCO) wear plates, customized wear liners, hardfacing flux-cored welding wires, automated overlay cladding machines, and professional roll rebuilding services. Grounded in our operating principle of “Integrity, Superior Quality, Innovation & Sustainable Development,” we utilize mature, advanced metallurgical cladding processes to optimize the operating lifespan of key processing systems globally.

To ensure global compliance, Hebei Yuwan International Trade Co., Ltd. is the fully authorized trading partner handling all international operations. From customs clearance, shipment preparation, and export documentation to financial collections, this structure allows our manufacturing team in Tangshan to focus entirely on quality control, structural integrity, and punctual delivery.

2010
Year Established
6+ Yrs
Vautid Germany Agent
HRC 62+
Max Overlay Hardness
100%
Export Quality Compliance
Runxing Factory Production
Precision welding setup
Industry Whitepaper

Optimizing Industrial Systems with Advanced Flux Cored Hardfacing

Executive Summary

In high-throughput industries like mining, cement manufacturing, steel production, and electrical power generation, structural material failure due to extreme abrasion accounts for significant downtime and maintenance costs. The selection of wear-resistant cladding materials and flux-cored wire formulations directly impacts equipment availability. As a leading OEM Easy Flux Welder Manufacturer & Factory, Tangshan Runxing Machinery presents this technical whitepaper detailing the metallurgical mechanics, supply chain advantages, and application strategies that enable global enterprises to achieve longer equipment operational cycles.

1. Advanced Metallurgy: The Science of Chromium Carbide Overlay (CCO)

Hardfacing overlays rely on the deposit of high-hardness alloys onto structural steel backings (typically ASTM A36 or Q235B). Our cladding process is engineered to synthesize a hypereutectic microstructure containing a high volume fraction of primary Cr7C3 chromium carbides. These carbides, with microhardness values reaching up to 1500 HV, are embedded securely within a tough, wear-resistant austenitic matrix.

The performance of bimetallic chromium carbide surfacing wear plates is determined by the carbide volume fraction (CVF) and orientation. By controlling heat input and cooling rates using our proprietary automated surfacing equipment, we orient the primary carbides perpendicular to the wear surface. This microstructural orientation yields superior wear resistance compared to conventional quench-and-temper alloy steels.

2. Technical Roadmap & Future Outlook of Flux-Cored Welding Technology

The transition from gas-shielded solid wires to advanced self-shielded flux-cored wires (FCAW-S) represents a major advancement in maintenance and repair welding. Our technical roadmap focuses on the following key areas:

  • Self-Shielding Chemistry: Integrating specialized denitrifiers and deoxidizers within the flux core. This allows high-quality weld deposits to be formed under windy field conditions without needing external shielding gas.
  • Micro-Alloying Elements: Adding boron, niobium, vanadium, and titanium to refine the grain structure of the deposited weld metal. This increases resistance to high-stress gouging and impact.
  • Environmentally Conscious Formulations: Developing low-hexavalent-chromium flux systems to protect welders and meet strict global workplace safety regulations.
  • Synergic Control Integration: Designing wire compositions that pair with automated equipment to ensure stable wire feeding, high deposition rates, and easy slag removal.

3. Macro Industry Solutions: Solving Operational Wear

Different industrial processes present unique wear challenges. A single-alloy solution is rarely sufficient. Our specialized engineering teams customize chromium carbide overlays for key heavy industries:

  • Cement Plants: The production of cement involves continuous raw material grinding and high-temperature clinker processing. Our overlay plates are applied to chute liners, classifier cones, and raw mill housing systems to keep plants operating reliably.
  • Mining & Mineral Extraction: Mining operators face severe abrasion combined with high impact. Our bimetallic wear-resistant composite steel plates protect dragline buckets, truck beds, crusher liners, and sizing screens from heavy impact and gouging wear.
  • Steel Manufacturing: High temperatures and chemical corrosion accelerate metal wear. We design thermal-barrier hardfacing overlays that maintain their hardness and oxidation resistance at temperatures up to 800°C. These are ideal for blast furnace hopper liners and sinter dust systems.
  • Power Plants: Coal-fired power stations require efficient pulverization. Our wear-resistant products protect coal feeder chutes, exhauster fans, pulverizer grinding segments, and dust piping systems.
  • Port & Dredging Operations: Bulk transport of ores, coal, and aggregates causes severe sliding wear. We provide long-life liners and wear pipe fittings for conveyor transfer chutes and stacker-reclaimer hoppers.

China Factory 4.0: Supply Chain Resilience & Efficiency

Our modern manufacturing facility in Tangshan, Hebei, integrates advanced automation and process controls. By manufacturing our own hardfacing wires and CNC multi-wire welding cladding machines, we control the entire production cycle. This vertical integration protects our clients from supply chain disruptions, stabilizes manufacturing costs, and ensures uniform quality across large product batches.

Localization Support & Global Compliance

Through our exclusive export partnership with Hebei Yuwan International Trade Co., Ltd., we handle all international trade compliance, customs documentation, and logistics management. We maintain close engineering partnerships globally, including a 6-year history as a qualified agent for German brand VAUTID, ensuring our products meet high European and American quality standards.

Field Proven Applications

Global Industry Cases

Cement Case

Cement Production

Maximizing cement mill availability by using high-carbide chute linings and grinding roller protection systems to withstand continuous abrasive wear.

Mining Case

Mining Operations

Supplying heavy-duty CCO plates for truck beds and conveyor chutes to lower cost-per-ton throughput in high-impact operations.

Steel Case

Steel Mills

Protecting sintering guide plates and blast furnace charging chutes from high temperatures, corrosive gases, and abrasive mineral flows.

Power Case

Power Generation

Developing specialized wear protection for coal mill fan blades, pulverizers, dust extraction systems, and conveyor lines.

Port Case

Port Terminals

Applying overlay alloys to bulk hopper walls, ship loader components, and heavy-duty conveyor chutes handling corrosive materials.

Alumina Case

Alternative Ceramics

Utilizing high-purity sintered alumina ceramics alongside weld cladding to provide specialized protection in extreme chemical environments.

Updating Case

Custom Engineering

Providing custom wear solutions, mechanical fabrication, and technical engineering services for industrial operations worldwide.

Future Development

Continuous Upgrades

Collaborating with partner institutions to continuously test, refine, and release new hardfacing wear-resistant materials.

Global Footprint & Technical Research

Events, Exhibitions & Partnerships

Runxing Website Launch

New Global Web Portal Launched

Tangshan Runxing Machinery Co., Ltd. launched a new web platform to simplify international procurement and provide online support for custom industrial wear plate specifications.

Africa 2024 Exhibition

Africa 2024 Mining & Construction Exhibition

Runxing showcased its high-hardness CCO liners and automated surfacing systems at Johannesburg, demonstrating cost-effective solutions for African mining operations.

University Research Partnership

Research Partnership with Tangshan University

Collaborating with Tangshan University's Metal Materials and Forming Technology team to study carbide crystal structures and improve overlay toughness.

VAUTID Partnership

6 Years as a Qualified VAUTID Agent

Maintaining our status as a qualified agent for German brand VAUTID, integrating high-quality materials to deliver long service lives for our products.

EXPOMIN Exhibition

EXPOMIN Exhibition

Participated in the EXPOMIN exhibition to introduce our specialized wear-resistant materials and custom alloy cladding technologies to South American mining and heavy engineering sectors.

Cert 1 Cert 2 Cert 3 Cert 4 Cert 5 Cert 6 Cert 7 Cert 8 Cert 9 Cert 10
Procurement Support

FAQ: Industrial Wear Solutions & OEM Services

What is the typical composition of Runxing's Chromium Carbide Overlay (CCO) plates?

Our standard CCO plates feature a high-carbon, high-chromium wear layer deposited on a mild steel backing. The overlay composition generally consists of 3.5% to 5.5% Carbon and 25% to 40% Chromium, producing primary M7C3 chromium carbides with a bulk hardness range of HRC 58 to 62+.

How are international export logistics and payments managed?

All international trade, customs clearance, shipping arrangements, and payment collection are handled by Hebei Yuwan International Trade Co., Ltd. This specialized trading structure ensures smooth export processes, while our Tangshan factory focuses entirely on production quality and meeting delivery timelines.

What are the advantages of using self-shielded flux-cored wire?

Self-shielded flux-cored wire (FCAW-S) contains core ingredients that generate their own shielding gas during welding. This allows for reliable outdoor repairs without wind disrupting gas coverage. It is an ideal solution for on-site maintenance of mining equipment and heavy processing plant machinery.

Can wear plates be formed, cut, and welded on site?

Yes. Runxing wear plates are designed for easy integration. The structural steel backing allows the plates to be welded directly to existing structures, while the chromium carbide overlay provides premium wear protection. The plates can be plasma cut, bent to specific radii, or counter-bored for bolt-on installation.

Featured Equipment & Services

Explore Our Production Range

Welding Equipment

RX® Automated Surfacing Welding Equipment

High-efficiency automated cladding systems equipped with 10.2-inch CNC touchscreens and multi-torch configurations for uniform weld deposition.

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Machining Engineering

Machining, Engineering & Custom Fabrication

Complete mechanical design, fabrication, and custom liner cutting services tailored to fit complex industrial equipment geometry.

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Roll Repair

Industrial Roll & Grinding Mill Rebuilding

Comprehensive weld restoration services for vertical mill rollers, conveyor rollers, and steel plant rolls to extend operational life.

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Bimetallic plate bottom

Bimetallic Chromium Carbide Surfacing Wear Plates

Metallurgically clad wear-resistant composite plates designed to withstand severe grinding and abrasive wear.

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Flux wires bottom

Wholesale Flux-Cored Hardfacing Welding Wires

High-efficiency welding consumables formulated to deposit hard, crack-resistant overlay surfaces on steel components.

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CCO plate bottom

ODM Chromium Carbide Overlay (CCO) Wear Liners

Custom-fabricated overlay plates engineered for heavy-duty chutes, hoppers, and raw material transport systems.

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Self shielded bottom

OEM Self-Shielded Hardfacing Flux Cored Wire

Open-arc welding wires designed for outdoor maintenance, eliminating the need for shielding gas setup in the field.

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RX-m bottom

ODM Runxing RX-m High-Hardness CCO Steel Plates

Premium wear liners optimized for high-stress grinding applications in cement plants, mining chutes, and steel mill hoppers.

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