Explore our top-tier industrial overlay solutions designed to survive high-impact, severe friction, and intense operating temperatures.
High-Quality bimetallic chromium carbide surfacing wear-resistant composite steel plate engineered for ultimate friction protection.
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Premium grade wholesale hardfacing flux-cored welding wires. Formulated for heavy alloy deposition with optimal arc stability.
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OEM self-shielded flux cored wire optimized for on-field hardfacing restoration without external gas shielding requirements.
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Runxing RX-m series high-hardness CCO plate optimized specifically for high-stress mining chutes and heavy cement liners.
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Chromium carbide overlay (CCO) wear plates designed to withstand harsh sliding abrasion in extremely dusty environments.
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Composite structural backing wear plate fused with hard weld surfacing. Compliant with international DIN 8555 standards.
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Self-shielded high-chromium alloy flux-cored wire engineered to resist intense grinding abrasion under low-impact loads.
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Engineered hardfacing alloy deposition design for equipment operating under elevated abrasive environments.
Explore Specifications →In high-throughput industrial operations, material friction represents one of the largest single operational expenses. Unplanned downtime in critical areas like coal pulverizers, steel mill chutes, port hoppers, and cement clinker transport lines can halt entire production schedules. The primary challenge is not simply preventing wear, but rather engineering cost-effective surface overlays that extend machine life multi-fold without requiring costly replacement of the entire structural base.
This is where Chromium Carbide Overlay (CCO) technology excels. By metallurgically bonding an ultra-hard alloy overlay consisting of primary chromium-rich carbides (M7C3) onto a ductile carbon or structural steel base, engineers achieve a hybrid component. The structural backing handles tensile stress and mechanical vibration, while the overlay layer resists severe scratching, gouging, and sliding wear. When analyzed on a Total Cost of Ownership (TCO) basis, components protected by high-hardness CCO wear plates regularly outlast standard structural carbon steel by a factor of 10 to 15, and traditional quenched-and-tempered steel plates by up to 5 times.
"Selecting the optimal abrasion resistant material requires balancing wear mechanisms—impact vs. sliding abrasion—against substrate ductility and temperature limits."
Delving deep into the scientific composition and cladding processes that yield elite hardness properties.
Controlling dilution levels is key. By regulating heat input, the dilution of the carbon steel substrate is kept minimal, preserving a high-volume fraction (30% to 50%) of hexagonal M7C3 primary carbides within the wear layer.
Engineered stress-relief hairline cracks occur naturally perpendicular to the weld bead direction. This pattern prevents internal stress buildup, ensuring the bimetallic plates can be rolled, formed, and custom fitted.
Addition of niobium, boron, and other carbide formers refines the microstructure grain boundary, raising temperature limits and providing resistance to micro-cutting mechanisms under intense sliding loads.
Using advanced multi-gun CNC automatic surfacing machines. Flat, uniform weld passes guarantee consistent wear resistance properties across every square millimeter of the plate surface.
Tangshan Runxing Machinery Co., Ltd., based in Hebei Province, exemplifies the robust supply chain advantages of Chinese heavy industrial clusters. Established in 2010, the company leverages regional access to premium steel feedstocks, high-purity ferro-alloy inputs, and highly skilled metallurgy labor. This concentration enables continuous R&D and swift execution of custom fabrications, which keeps lead times short and cost efficiency high compared to Western competitors.
Further strengthening our operational agility, all export logistics, commercial transactions, custom clearance, and international shipping payments are handled by Hebei Yuwan International Trade Co., Ltd. This strategic division of labor allows our manufacturing facility to focus entirely on quality control, structural customization, and technological innovation. It ensures our international customers receive professional, compliant, and seamless door-to-door delivery with transparent tracking and documentation.
Maintaining a continuous partnership with VAUTID Germany since 2019, utilizing high-grade European welding consumables for specialized applications.
Capable of executing complex sheet metal bending, rolling, CNC cutting, and plug-welding to deliver complete ready-to-install parts.
How CCO plates and hardfacing materials protect multi-million dollar equipment across diverse global industries.
Heavy sliding wear from raw meal, clinker and limestone. We provide durable CCO hopper plates, separator guide vanes, and chute liners that extend runtime under severe dust abrasion.
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High stress and heavy impacts. Our RX-m mining series overlay plates protect dump truck bodies, shovel buckets, and transfer chutes, resisting continuous mineral scratching.
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Operating under high temperature and mechanical friction. Runxing CCO plates protect blast furnace distribution chutes, sinter screens, and raw material bunkers.
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Pulverized coal transport causes intense erosion. We engineer specialized inner casing linings, coal conduit elbows, and exhauster fan blades to prevent abrasive failure.
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Rapid conveyor discharge of bulk coal, iron ore, and grain causes severe friction. Runxing CCO lining plates minimize friction coefficients and eliminate material build-up issues.
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High-purity alumina ceramics sintered at extreme temperatures. Perfect for high-velocity particle erosion environments with zero tolerance for metallic contamination.
Learn More →Our journey of building global trust through continuous quality control, academic cooperation, and international presence.
We showcased our latest bimetallic CCO solutions at the 2024 Johannesburg Construction and Mining Equipment Trade Show, strengthening ties with mining and power companies across Africa.
Dean Yuan Shaoqiang and Professor Yang Yuehui led research visits to our plant. Our collaborative efforts focus on metal matrix refining and high-efficiency forming technologies.
Runxing Machinery has maintained its status as a qualified VAUTID agent in Northern China for six consecutive years. This long-standing relationship ensures direct access to world-class metallurgical research.
Participating in EXPOMIN 2023 in Santiago, Chile, we introduced our customized mining truck bed liner plates to major mining companies operating along the Andes.
Direct answers to the most common engineering and logistical queries about chromium carbide overlay wear plates.
Our engineering capabilities extend beyond manufacturing flat plates to full-scale rebuilds and automated equipment production.
Providing complex fabrication, component cutting, and plug-welding of abrasion resistant components to meet custom structural blueprints.
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Extending the service life of worn grinding rolls, vertical coal mill rollers, and steel mill rolls through high-efficiency alloy buildup cladding.
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Featuring 4-gun automated welding machines, CNC controls, and swing mechanisms. Built for efficient overlaying of plates and rollers.
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A detailed index of our specialized wear-resistant materials and cladding systems, complete with engineering details.
Multi-gun automatic cladding rigs equipped with PLC control panels for precise, uniform overlay coatings.
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Engineered steel accessories, structural liners, and piping systems designed to resist high wear.
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Specialized roll maintenance using high-hardness alloy cladding to restore worn grinding paths.
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Dual-layer wear plates designed for high-stress applications in coal prep and cement plants.
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Industrial-grade welding wires formulated for open-arc cladding of crushers and rollers.
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High-deposition welding consumables requiring no shielding gas, ideal for on-site machinery repair.
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High-density carbide distribution plate optimized for mining hopper linings and chutes.
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Customizable wear-resistant plates available in various substrate and overlay thickness configurations.
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Runxing machinery