ODM Metal Wire Manufacturers & Suppliers

Precision-Engineered Hardfacing & Flux-Cored Wires for Heavy Industrial Wear Mitigation & Structural Integrity.

Featured Materials

High-Performance Alloys & Hardware

Explore our core engineering catalog, designed to extend operational lifetimes under high impact, intense abrasion, and structural strain.

ODM Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory

Premium structural steel backing combined with a dense, hard weld surfacing for extreme abrasion mitigation.

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Bimetallic chromium carbide surfacing wear-resistant composite steel plate

High-Quality Bimetallic Chromium Carbide Surfacing Steel Plate

Surfacing overlay composites designed for high-stress applications in mining, cement, and power transport systems.

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Wholesale Hardfacing materials - Flux cored wires

Wholesale Hardfacing Materials - Flux Cored Wires

Precision flux-cored formulations providing superior weld deposition, low spatter, and consistent alloy distribution.

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ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate

ODM High Hardness CCO Wear Resistant Steel Plate (RX-m Series)

Designed specifically for mining cement chute liners, ensuring optimized material flow with negligible wear rates.

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OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire (for Hardfacing)

High chromium alloy designed to resist high stress grinding abrasion. No external shielding gas required.

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Wear Plate

Wear Plate RX®wp 7600 Composite Material

Composite material made of a structural steel backing and hard weld surfacing, corresponding to DIN 8555 standards.

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Welding Wire

Welding Wire - High Chromium Alloy

Engineered for resisting high stress grinding abrasion with low impact. Excellent matrix toughness and weldability.

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PTTA

PTTA Specially Formulated Alloy Coatings

Self-shielded flux cored wires specifically calibrated for challenging wear environments with low-impact exposure.

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Technical Whitepaper

Advanced Metallurgy of Hardfacing & Flux-Cored Wires

In heavy industrial contexts, structural steel failure resulting from abrasive wear, erosion, and high-impact degradation accounts for massive operational downtime and millions of dollars in losses annually. Standard carbon steel lacks the microstructural resilience to endure long-term wear fields. This is where Chromium Carbide Overlay (CCO) and specialized welding wires play a critical role. By forming a dense eutectic matrix populated with primary chromium carbides ($M_7C_3$), the composite surface provides a hardness ranging from 58 to 65 HRC.

As leading ODM/OEM metal wire manufacturers, Tangshan Runxing Machinery Co., Ltd. customizes the chemical deposition of hardfacing flux-cored wires to control dilution rates during deposition. The chemistry typically incorporates 4.0% to 5.5% Carbon and 28% to 35% Chromium, which triggers the crystallization of primary chromium carbides during solidification. These carbides are held in an incredibly tough austenitic matrix, ensuring that even when exposed to high-stress grinding abrasion, the material resists micro-spalling and delamination.

Compliance & Quality Standards: Our manufacturing processes correspond strictly to DIN 8555 parameters, guaranteeing that the weld metal deposit maintains the precise balance of high carbide volume fraction (CVF) required to withstand sliding abrasion under heavy loads.

Through our dedicated R&D, we focus on the production of self-shielded flux-cored wires that eliminate the need for external shielding gas. This structural convenience makes our products highly suited for on-site hardfacing repair of large-scale equipment, including vertical mill rollers, conveyor chutes, and hopper liners. The self-shielding elements within the flux core react at the arc temperature to create a protective slag and gas shield, securing clean, porosity-free weld deposits even under windy, variable field conditions.

2010
Founded Year
6+ Yrs
Vautid Germany Agent
14+
Global Markets Served
4 Guns
Simultaneous Welding Systems

About Runxing Machinery

Founded in 2010, Tangshan Runxing Machinery Co., Ltd. is a premier professional manufacturer located in Tangshan, Hebei Province. We focus on the R&D, production, and on-site construction service of hardfacing wear-resistant metal products. Our mature, advanced metal surface hardfacing technology ensures stable, long-lasting quality across international supply lines.

Global Operations & Export

To provide streamlined international delivery and contract compliance, all export operations are fully authorized and managed by Hebei Yuwan International Trade Co., Ltd. This specialized trading partner coordinates customs clearance, maritime shipment, bank documentation, and payment collection. This structure allows our factory engineers to focus entirely on quality control.

Authorized Brand Synergy

For high-demand, high-performance wear protection, Runxing has proudly operated as an authorized agent for VAUTID (Germany) for six consecutive years starting from 2019. By utilizing VAUTID's top-tier raw materials alongside our custom solutions, we guarantee that our structural overlays meet the most stringent Western European engineering criteria.

Global Commercial Landscape

Macro-Industrial Dynamics & Modern Supply Chain Integration

Across the global landscape of mining, heavy metallurgy, port operations, and thermoelectric energy generation, mechanical wear acts as a continuous drain on productivity. Equipment like vertical grinding mills, heavy conveyor transfer points, and dry-bulk unloading docks face severe abrasive dynamics. By applying custom-tailored hardfacing alloys, operators can extend component lifespans by 300% to 500%. This not only reduces the carbon footprint related to component replacement but also minimizes total lifecycle costs.

Runxing's strategic engineering solutions are actively deployed throughout the mining hubs of Central Asia and the industrial facilities of the Russian Federation. Because global supply chains require absolute compliance with international financial and transport laws, the integration of Hebei Yuwan International Trade Co., Ltd. as our exclusive foreign trade facilitator ensures seamless transactions. Customers receive guaranteed delivery terms, fully certified materials, and streamlined customs clearance processes, allowing procurement managers to minimize procurement risk.

Furthermore, our close partnership with academic and research institutions keeps us at the forefront of surface engineering research. In 2023, leaders of Tangshan University—including Dean Yuan Shaoqiang, Vice Dean Li Jing, and Professor Yang Yuehui (Team Leader of Metal Materials and Forming Technology)—visited our manufacturing plant. This academic-industrial collaboration ensures that our technological advancement and alloy formulations remain continuously aligned with the latest scientific discoveries in metal forming and grain structure optimization.

Target Sectors

Industry-Specific Applications & Wear Protection Cases

Tailored metallurgical configurations for maximum mechanical efficiency in highly challenging operating environments.

Cement Wear Protection Solutions

Cement Industry Protection

Critical equipment availability is paramount. Runxing CCO wear plates and flux-cored wires prevent premature erosion of roller presses and vertical grinding mills.

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Mining High Wear Protection

Mining & Mineral Extraction

Delivering high-stress grinding abrasion wear plates for loaders, excavators, and chute liners, keeping mining haulage runs active longer.

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Steel Industry Protection

Steelmaking & Blast Furnaces

High-temperature sliding wear solutions for sinter screens, chute guides, and slag hoppers. Engineered to withstand high thermal shock.

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Power Plant Fan Blade Protection

Electric Power & Generation

Erosion-resistant cladding for fan blades, coal pulverizer housings, hopper liners, dust extraction vents, and fuel distribution systems.

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Port Handling Protection

Port Logistics & Dredging

Protecting yard grab buckets, stacker-reclaimers, and pipeline components against wet slurry and harsh aggregate impact.

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Alumina Ceramic Materials

Ceramic Composites (Alumina)

High-purity alumina ceramics sintered at extreme temperatures to offer an alternative shield in non-weldable wear zones.

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Research Future Alloys

Ongoing Material Upgrades

Continuous metallurgical exploration, refining carbide shapes to improve toughness and fatigue limits in industrial tools.

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Industrial Custom Hardfacing

Advanced Robotic Cladding

State-of-the-art hardfacing automation to deposit precise coatings onto complex mechanical profiles and custom shapes.

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Automation & Manufacturing

Machining, Engineering & Hardfacing Equipment Capabilities

Operational efficiency is not solely dependent on premium alloy wires; the precision and uniformity of deposition are equally critical. Our proprietary RX® Surfacing Equipment features an advanced numerical control system, managed through a 10.2-inch touchscreen PLC panel. The welding mechanism is configured with four independent welding guns, capable of operating simultaneously or independently. This allows for a fast deposit rate without overheating the substrate, keeping distortion to a minimum.

The system provides automated control of the uniform speed swing welding process, where both narrow and wide welding paths can be customized to match the geometry of the target plate or roller. This system accommodates solid-core, flux-cored, and self-shielded wires in open-arc, metal-powder, or submerged-arc configurations. These adaptations are key when rebuilding worn surfaces back to original specifications, as seen in roll repairs, coal pulverizer disks, and steel mill guide plates.

Industrial Roller Services: Heavy-duty rollers used in cement milling and mineral crushing are divided into conveyor/casting rolls and grinding rolls. Runxing provides professional restoration services using precise hardfacing overlays. This process repairs the component to original tolerances and adds a wear-resistant surface that lowers future maintenance and operating costs.

Our engineering services extend to complete machining processes, structural fabrication, and custom liner design. We work with clients to analyze their wear patterns, develop an alloy formula, configure the base steel plate, and finish-machine the final assembly. This end-to-end control ensures that our hardfaced liners slide, bolt, or weld into place without field adjustments.

Company Timeline

Global Events, Trade Shows & Industry Milestones

Highlights from our international exhibitions, partnerships, and technical conferences.

New Website Rollout

Digital Platform Launch

Runxing Machinery officially rolled out its dedicated online portal to simplify wear-protection sourcing, offering complete catalogs and engineering resources for procurement managers worldwide.

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Africa Expo 2024

Africa 2024 Trade Expo

In September 2024, our engineers traveled to Johannesburg, South Africa, showcasing our flux-cored wires and CCO plates to mining and infrastructure companies at the Africa 2024 exhibition.

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University Research Partnership

Tangshan University Partnership

We continued our partnership with Tangshan University's metallurgy department to research carbide distribution, hosted at our R&D center for on-site tests.

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VAUTID Agent Success

VAUTID Germany Partnership

We marked six consecutive years as an authorized agent for VAUTID, ensuring our products match high quality standards and import-grade materials.

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EXPOMIN Chile

EXPOMIN Chile Mining Expo

We showcased our wear-resistant solutions to major copper and gold mining operations at EXPOMIN, South America's largest mining event.

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Future Outlook

Technology Roadmap & Next-Gen Wear Engineering

The demand for harder and tougher surfaces is driving wear-resistant materials away from traditional iron-carbon alloys. Next-generation materials focus on complex carbide alloys (containing Nb, Ti, V, and W) and boride-modified matrices. Our R&D center is developing nano-structured hardfacing wires that refine the chromium carbide grain size. Finer grain sizes reduce the risk of cracking under thermal and physical stress, improving performance in impact-heavy environments.

We are also upgrading our automation capabilities. By integrating optical tracking sensors with our multi-gun welding systems, our machines can monitor the molten weld pool in real-time. This helps adjust parameters automatically to prevent defects, providing a more consistent and reliable coating. This technology is critical for complex geometries like screw flights, exhaust fans, and complex dredging pipes.

Additionally, we are exploring hybrid liners that combine steel plates with sintered alumina ceramics. This design utilizes the high hardness of ceramics alongside the impact absorption of steel, providing a durable solution for high-abrasion applications in cement and steel processing.

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Technical FAQ

Information Gain: Industrial Hardfacing Q&A

Technical guidance for engineers, metallurgists, and maintenance managers on selecting hardfacing and wear-resistant coatings.

What is the advantage of using flux-cored wires over solid wires for hardfacing?
Flux-cored wires allow for a wider range of custom alloy formulations. The core can be packed with specific ratios of chromium, carbon, niobium, and other carbide formers that are difficult to draw into a solid wire. This enables precise chemistry control to match specific wear conditions. In addition, self-shielding elements can be added to the core, eliminating the need for external shielding gas during field work.
Why do Chromium Carbide Overlay (CCO) plates exhibit relief cracks, and do they affect performance?
The hairline cracks visible on the surface of CCO plates are stress-relief cracks. They form naturally during cooling due to the difference in thermal contraction between the hard chromium carbide weld overlay and the structural steel backing plate. These cracks are perpendicular to the weld beads and do not penetrate the backing steel. They do not compromise the plate's performance and actually help prevent distortion and warpage during installation.
How does Runxing ensure consistency in the quality of its export products?
Our factory manages quality control through rigorous raw material testing, melt chemistry verification, and automated welding processes. We partner with Hebei Yuwan International Trade Co., Ltd. to manage our export logistics and documentation, ensuring that all product shipments arrive with full material traceability, certifications, and compliance paperwork. Our long-term agency status with VAUTID (Germany) also demonstrates our commitment to international quality standards.
Can CCO wear plates be formed, rolled, or welded on-site?
Yes, CCO plates can be formed and rolled depending on the thickness of the backing plate and overlay. Generally, they can be cold-rolled to tight radii with the overlay on the inner or outer curve. Since the backing plate is made of weldable structural steel (typically Q235B or equivalent), the plates can be easily welded to existing equipment structures using standard structural welding wires.
What is the significance of the DIN 8555 standard for wear plates?
DIN 8555 is a European standard that classifies welding consumables and overlays based on their wear resistance, chemical composition, and hardness. Compliance with DIN 8555 ensures that the wear plate meets defined mechanical properties, allowing maintenance engineers to select the appropriate alloy grade for their specific wear challenges.
Complete Equipment Catalog

Engineering Hardware & Refurbishment Systems

Explore our industrial repair systems and overlay materials, designed to restore and protect critical components.

Welding Equipment

RX® Automated Surfacing Systems

Automated welding systems configured with four independent welding guns and a 10.2-inch touchscreen controller.

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Machining and Engineering

Machining and Engineering Services

Custom engineering and precision machining of wear-resistant liners, piping assemblies, and processing equipment.

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Roll Repair

Industrial Roll Refurbishment

Refurbishment services for vertical mills, crushing rolls, and steel rollers using customized hardfacing overlays.

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ODM Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory

Premium structural steel backing combined with a dense, hard weld surfacing for extreme abrasion mitigation.

Learn More >
Bimetallic chromium carbide surfacing wear-resistant composite steel plate

High-Quality Bimetallic Chromium Carbide Surfacing Steel Plate

Surfacing overlay composites designed for high-stress applications in mining, cement, and power transport systems.

Learn More >
Wholesale Hardfacing materials - Flux cored wires

Wholesale Hardfacing Materials - Flux Cored Wires

Precision flux-cored formulations providing superior weld deposition, low spatter, and consistent alloy distribution.

Learn More >
ODM High Hardness CCO Wear Resistant Steel Plate

ODM High Hardness CCO Wear Resistant Steel Plate (RX-m Series)

Designed specifically for mining cement chute liners, ensuring optimized material flow with negligible wear rates.

Learn More >
OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire (for Hardfacing)

High chromium alloy designed to resist high stress grinding abrasion. No external shielding gas required.

Learn More >