Explore our premium core catalog of hardfacing consumables, alloyed overlay structures, and advanced automated surfacing equipment.
In modern heavy industries—ranging from bulk mining and steel processing to cement production and power generation—the deterioration of structural machinery elements due to extreme impact and abrasive mechanisms presents a persistent challenge. Abrasive wear results in significant downtime, decreased machine efficiency, and high capital expenditure. To mitigate these material integrity threats, industrial operators rely on hardfacing overlays and wear liners.
At the center of this protective technology is the Flux Cored Welding Wire (FCW). Engineered for high-deposition, structural versatility, and precise metallurgical delivery, ODM flux cored wires are the industry standard for component restoration and protective overlay fabrication. Today's global market demands specialized alloy formulations—predominantly chromium-carbide combinations (Fe-Cr-C matrix systems) designed for specific industrial environments.
Through robust engineering and scientific formulation, contemporary ODM factories develop customized flux formulations containing critical primary carbide forming elements, including Chromium (Cr), Carbon (C), Niobium (Nb), Boron (B), and Molybdenum (Mo). Choosing the appropriate wear wire formulation is crucial to ensuring that wear-resistant plates (CCO) can withstand high-temperature abrasion, impact deformation, and structural degradation.
Runxing Machinery provides a comprehensive suite of hardware, consumable chemistry, and repair services for industrial plant longevity.
Composite wear plate built with structural steel backing and a hard weld surfacing overlay. RX®wp 7600 delivers extreme wear defense, engineered in alignment with DIN 8555 requirements to ensure high-stress abrasion protection.
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Self-shielded flux cored welding wire featuring high-chromium alloys designed to resist high-stress grinding abrasion. Optimal deposition and minimal dilution guarantee a high concentration of primary chromium carbides.
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High-integrity alloys engineered for specialized plasma cladding and hardfacing. Designed to provide a dense, defect-free deposition zone across custom component geometries in extreme service conditions.
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Highly automated, efficient CNC surfacing machinery with a space-saving footprint and simplified maintenance. Configured for solid, flux-cored, and open-arc wires to rebuild complex system components.
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Our custom machining capabilities ensure that pre-clad wear plates can be cut, formed, rolled, and bolted into complex geometries according to site design drawings and specifications.
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Comprehensive wear recovery and hardfacing repair solutions for coal pulverizers, vertical roller mills, and steel casting rolls, extending the operational life of heavy rotative components.
See more products >To understand why specific OEM/ODM flux-cored wires excel in industrial environments, we must analyze their metallurgical microstructure. During deposition, the molten wire forms a coating characterized by a high volume fraction of primary M7C3 chromium carbides embedded in a tough, austenitic matrix.
The carbon and chromium ratios are balanced to exceed the eutectic composition limit, promoting the formation of hexagonal primary carbides. These carbides, which typically register a microhardness between 1200 and 1600 HV, provide superior resistance to low-stress scratching, high-stress grinding, and gouging abrasion. In contrast, the surrounding matrix supports the hard carbides, preventing premature micro-spalling and chipping under impact.
Proper dilution management is critical to hardfacing quality. If the base metal fuses excessively with the surfacing deposit, the carbon and alloy concentrations in the overlay will decrease, lowering wear resistance. Our advanced machinery control platforms manage arc swing, voltage, and travel speed to maintain dilution levels below 10-15%, ensuring maximum wear protection.
Founded in 2010, Tangshan Runxing Machinery Co., Ltd. is a specialized manufacturer of hardfacing wear-resistant metal products, located in Tangshan, Hebei Province—the heart of China's metallurgy. Runxing maintains modern, research-backed production lines that fabricate premium-grade chromium carbide overlay (CCO) wear plates, custom liners, wear-resistant pipe elements, flux-cored welding wires, and automated surfacing machinery.
We work closely with leading academic institutions, including Tangshan University (Materials Science Division), to continuously optimize alloy chemistry and manufacturing technologies. For over six consecutive years, Runxing has been an authorized agent for VAUTID (Germany), applying high-end German wear-facing technology to meet demanding industrial specifications.
To streamline global supply chains, our export transactions are handled by Hebei Yuwan International Trade Co., Ltd. This partnership covers customs clearance, compliance paperwork, multi-currency financing, and secure logistics, allowing our factory to focus entirely on quality control, development, and production scheduling.
Our hardfacing materials and techniques are engineered to protect critical equipment in high-impact and high-wear environments.
Raw feed hoppers, chute liners, vertical roller mill (VRM) tyres, and table segments suffer continuous high-stress grinding abrasion. Runxing CCO plates and wear wires help plants maximize uptime and extend component service life.
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Excavator buckets, dragline components, truck body liners, and primary crushers encounter high-impact loads. Custom CCO plates and specialized hardfacing wires provide cost-effective protection in these demanding conditions.
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Coke distributor chutes, sinter plant screens, guide rollers, and hot hopper parts operate under combined mechanical abrasion and extreme heat. Our high-chromium, high-temperature overlays are engineered to perform in these conditions.
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Coal pulverizer mill rollers, fan housings, and exhaust ducts require long-term wear protection. Precise hardfacing overlays prevent material loss and maintain system efficiency over extended operating cycles.
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Dredging cutter heads, pump casings, and material discharge elbows face wear from water, sand, and stone. Specialized chromium carbide overlays provide the protection needed for continuous operation.
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High-purity sintered alumina ceramics provide an alternative wear-protection method. These materials are suitable for chemical processing, fine powder handling, and low-impact sliding environments.
Learn MoreThe hardfacing industry is evolving toward higher automation, improved chemical precision, and reduced environmental impact. Our research and development efforts focus on several key areas:
Standard chromium carbide structures have grain boundary sizes in the tens of micrometers. Our advanced development team is working on nanostructured iron-based alloys. By refining the grain size down to the nanometer scale, the overlay material achieves higher hardness along with improved toughness, avoiding the traditional trade-offs between brittle fracture and wear life.
Modern industrial repair shops require highly consistent results. Runxing's latest CNC hardfacing systems feature up to four independent welding heads operating in sync. These machines use closed-loop feedback systems to continuously adjust voltage, current, and torch oscillation based on real-time temperature tracking of the weld pool. This level of control minimizes distortion and keeps dilution levels to a minimum.
In partnership with Hebei Yuwan International Trade Co., Ltd., Runxing handles international logistics and regulatory requirements. Our export operations comply with relevant global standards, including ASME, DIN 8555, and EN certifications. This ensures that every shipment of hardfacing plates and welding wires arrives on site with full material test reports and trace documents.
Stay updated on Runxing's global event presentations, academic partnerships, and operational news.
We have officially launched our updated digital platform to enhance access to technical documentation, product parameters, and custom ordering options for buyers worldwide.
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In September 2024, our engineers demonstrated our latest self-shielded wires and custom overlay liners to mining companies and equipment builders at Johannesburg.
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Dean Yuan Shaoqiang, Vice Dean Li Jing, and Professor Yang Yuehui visited our facility to review our joint development work on alloy wire formulations and robotic cladding.
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By renewing our long-term partnership with Germany's VAUTID, we continue to combine European metallurgy with local production efficiency to serve our global clients.
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Our engineering team joined the mining conference in Santiago, Chile, presenting our custom wear linings and bimetallic plates to major mining operations across the region.
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We have added two high-frequency alloy wire drawing lines and automated spooling systems, increasing our annual production capacity of flux-cored wire.
Read Article >Answers to common questions regarding flux-cored wires, custom CCO wear plates, and industrial surfacing repairs.
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