ODM Flamspray Manufacturers & Suppliers

Precision Engineering, Premium Wear-Resistant Chromium Carbide Overlays, and Advanced Hardfacing Flux-Cored Wires for Global Industrial Plant Protection

Primary Industrial Product Series

Explore our specialized range of high-performance wear-resistant solutions engineered to extend the service life of heavy Machinery under severe abrasion, impact, and thermal stress.

OEM self-shielded flux cored wire for hardfacing

OEM self-shielded flux cored wire (for hardfacing) Suppliers, Factories

High chromium alloy wire designed for resisting high stress grinding abrasion with low impact. Engineered specifically for on-site overlay welding without external shielding gas.

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ODM Chromium Carbide Overlay wear plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory, Factories

Hypereutectic structure overlay plates providing unmatched resistance to extreme wear. Built using structural steel backing welded with microstructural rich carbide layers.

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Bimetallic chromium carbide surfacing plate

High-Quality Bimetallic chromium carbide surfacing wear-resistant composite steel plate Supplier, Suppliers

Premium bimetallic composite plate combining structural ductile backing with a high-hardness chromium carbide wear layer to ensure impact toughness and wear resistance.

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Wholesale Hardfacing materials flux cored wires

Wholesale Hardfacing materials - Flux cored wires Manufacturers, Factory

A comprehensive portfolio of hardfacing flux-cored welding wires configured for rebuild and protective overlay processes on heavy earthmoving and processing machinery.

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ODM High Hardness CCO Plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series for Mining Cement Chute Liner Manufacturers, Factories

Optimized for mining and cement chutes, handling severe bulk material friction. Customized thickness with high density dispersion of primary M7C3 chromium carbides.

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Wear Plate RXwp 7600

Wear Plate (RX®wp 7600 Composite Materials)

Composite wear plate built with a high weld structural backing and hard weld surfacing corresponding to DIN 8555 standards, ideal for medium-impact abrasive media.

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Welding Wire

Welding Wire (High-Chromium Self-Shielded)

Self-shielded flux cored wire containing high chromium chemistry. Specifically designed for resisting high-stress grinding abrasion with minimal impact degradation.

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Welding Equipment

Welding Equipment (Automatic Surfacing Machine)

Four-gun automatic numerical surfacing equipment utilizing advanced swing welding, precise touch control panels, and highly consistent metallurgical output.

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The Mechanics of Thermal Spray & Hardfacing Protective Layers

Industrial processing machinery operates under aggressive environments where mechanical wear, erosion, and high-temperature oxidation continuously degrade component surfaces. To mitigate this degradation, advanced overlay technologies such as flame spray (Flamspray), arc spraying, and weld overlay cladding are applied to establish resilient boundary protections.

By depositing a high-alloy metallurgy onto low-carbon or low-alloy structural steels, manufacturers achieve a composite component with a tough, ductile substrate capable of handling structural loads, and an exceptionally hard superficial layer optimized for surface wear. This bimetallic concept offers major economic advantages, as the bulk structure remains cost-effective, while the high-alloy defense is concentrated exactly where wear occurs.

Our Chromium Carbide Overlay (CCO) plates utilize this concept by overlaying primary hypereutectic M7C3 chromium carbides (with hardness levels typically exceeding 1500 HV) onto structural backing steel. The microscopic distribution of these carbides within a resilient, austenitic matrix creates a barrier that interrupts the abrasive micro-ploughing and micro-cutting mechanisms caused by hard mineral particles.

M7C3 Carbides

Hexagonal primary carbides provide high micro-hardness, defending against sharp abrasive particles.

Austenitic Matrix

Tough background matrix absorbs structural shocks, preventing carbide spalling and delamination.

Low Dilution

Precise control of overlay welding parameters limits dilution from the backing steel, preserving chemistry.

Minimal Stress

Controlled cooling and micro-fissuring release residual welding stresses without compromising wear resistance.

Advanced Metallurgy Profile

  • Chromium Carbides: Hypereutectic structure with 30-45% Cr content.
  • Hardness Profile: Average hardness ranges between 58 and 62 HRC (650-750 HV10).
  • Temperature Capabilities: Heat resistance up to 600°C under continuous service.
  • Wear Coefficient: Up to 30 times superior wear resistance compared to standard A36/Q235 carbon steel.
  • Stress Relief Fissuring: Uniform micro-cracks relieve thermal welding stress, ensuring flatness during installations.
Runxing Machinery Factory Runxing Manufacturing Runxing Production Facility

Pioneering Industrial Wear Protection Since 2010

Founded in 2010 in Tangshan, Hebei Province—the heartland of China's heavy industry and steel metallurgy—Tangshan Runxing Machinery Co., Ltd. has established itself as a leading professional developer, manufacturer, and on-site engineering constructor of hardfacing metal wear products.

We specialized early in the field of metal surface hardfacing technology, integrating chemical research, manufacturing, and design processes to deliver robust wear-resistant parts. Our modern facilities produce high-quality Chromium Carbide Overlay (CCO) plates, custom wear liners, wear pipes, hardfacing flux-cored welding wires, and automated surfacing machinery.

Our core operating philosophy rests on four key pillars: Integrity, Superior Quality, Innovation, and Sustainable Development. We strive to reduce plant downtime, enhance operating cycles, and deliver predictable maintenance schedules to global heavy industries.

2010
Founded
50+
Export Nations
6 Yrs
VAUTID Partner
10K+
Tons Output

China Factory 4.0: Smart Manufacturing & Supply Chain Resilience

Combining heavy metallurgical experience with state-of-the-art robotics to produce consistent, high-performance wear protection systems at scale.

Robotic Automation & Numerical Control

Our specialized RX® Surfacing equipment integrates advanced CNC units via 10.2-inch interactive touch control interfaces. The uniform speed swing welding controls target precise weld bead oscillation, minimizing thermal stress in the base plate. The multi-gun configuration allows independent or simultaneous operation to speed up production rates and reduce manufacturing lead times.

Microstructural Uniformity & Dilution Control

By fine-tuning critical parameters like electrical current, voltage, travel speed, and powder feed rates, we control the dilution rate of the hardfacing layer with the substrate steel. This ensures that the primary chromium carbide structure remains consistent from the interface boundaries all the way to the top of the wear layer, maintaining uniform wear rates throughout its service life.

Complete Export Channels & Logistical Rigor

To guarantee smooth transactional logistics for our global partners, all international exports are authorized to Hebei Yuwan International Trade Co., Ltd. By separating export trade operations from physical production, we allow the factory team to focus entirely on quality and output, while the logistics team manages customs clearance, documentation, and secure global payments.

Macro Industry Solutions & Field Applications

Runxing designs custom-engineered wear products tailored to target the specific damage mechanisms found across heavy industries.

Cement Wear Solutions

Cement & Aggregates

Equipment availability is the main bottleneck for cement production. We provide premium hardfacing for vertical roller mills, classifier fans, chute liners, and raw material cyclones to prevent high-velocity particle erosion and abrasive sliding wear.

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Mining Wear Solutions

Mining & Mineral Processing

Our high-hardness CCO wear plates and self-shielded welding wires are built to handle hard ore processing. They protect truck beds, crusher liners, hopper chutes, and shovel buckets from severe scratching abrasion and rock impact.

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Steel Plant Wear Solutions

Steel & Iron Manufacturing

We design thermal protection layers that stand up to combined abrasive wear and high temperatures (up to 600°C) found in blast furnace components, coke guide chutes, sinter screens, and hopper bins.

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Electric Power Wear Solutions

Electric Power & Coal Combustion

Wear solutions for pulverized coal transport pipes, ID fan blades, exhaust elbows, coal feeder chutes, and fly ash handling systems. Our coatings prevent severe erosion and extend plant uptime.

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Port Wear Solutions

Ports, Bulk Terminals & Dredging

Protection for material transfers, loading/unloading chutes, grab buckets, and slurry pipes. Our CCO components prevent wear from bulk materials like iron ore, sand, and coal during port operations.

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Alternative Solutions

Alumina Ceramic Materials

For applications where ceramic options are preferred, we supply high-purity, sintered wear-resistant alumina ceramics, designed with optimized formulas to handle fine-particle erosion.

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Roll Repair Solutions

Grinding Roll & Press Repair

We provide professional rebuild and on-site surfacing repair services for vertical coal mills, cement roller presses, and continuous casting rolls using specialized high-alloy welding wires.

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Custom Machining Solutions

Engineering & Custom Machining

Comprehensive engineering services, including custom CAD designs, complex plate fabrication, profile cutting, structural welding, and turn-key mechanical wear components.

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Technical Roadmap & Future Outlook

How we are developing advanced technologies to meet the evolving wear demands of modern global industries.

Next-Gen Complex Carbides

We are moving beyond simple chromium-iron binaries. By introducing key micro-alloying elements—such as Niobium (Nb), Titanium (Ti), Tungsten (W), and Boron (B)—our next-generation hardfacing alloys precipitate complex multi-component carbides. This creates a refined grain structure that exhibits superior resistance to high-stress gouging and fine abrasive wear.

Precision Laser Cladding

To complement traditional open-arc and submerged-arc welding, our R&D roadmap focuses on commercializing high-power diode laser cladding. The highly concentrated thermal input of industrial lasers minimizes the heat-affected zone (HAZ) and keeps base dilution below 5%, allowing thinner, high-purity overlays to be deposited on critical surfaces.

Sustainable Metallurgical Recovery

We prioritize sustainability by offering advanced reclaim rebuild services. Rebuilding worn assets—such as crushing rollers and kiln gear rings—back to their original dimensions saves over 70% in raw materials and carbon emissions compared to manufacturing brand-new replacements, supporting a circular industrial economy.

Standardized Quality Testing

  • ASTM G65 Testing: Standardized dry sand/rubber wheel test to verify wear rate compliance.
  • DIN 8555 Alignment: Overlay alloys conform strictly to European designation standards.
  • Ultrasonic Weld Integrity: Verifying complete bonding between base plate and overlay deposit.
  • Hardness Calibration: Systematic Rockwell (HRC) and Vickers (HV) micro-indentation mapping.

Compliance, Standardization & Partnership Security

Global procurement teams require materials that conform strictly to international metallurgical standards. Our manufacturing processes align with recognized standards like DIN 8555, ASTM G65, and ISO 9001, ensuring that our products meet expected field performance metrics.

Since 2019, Tangshan Runxing Machinery Co., Ltd. has served as an authorized partner for VAUIID (VAUTID) in Germany, a recognized pioneer in metal wear protection. This long-standing relationship has enabled us to import specialized raw materials, refine our alloy formulations, and apply European-caliber quality controls to our entire high-speed production line.

Additionally, our global logistics are fully managed by Hebei Yuwan International Trade Co., Ltd. This partnership streamlines customs clearance, handles all export documentation, and simplifies transaction processing, allowing our technical teams to focus fully on product engineering.

Global Enterprise Procurement: Quality Evaluation Guidelines

A reference checklist for procurement directors and plant engineers auditing potential wear-resistant product manufacturers.

To ensure wear protection systems deliver a strong return on investment, auditing engineers should request and verify the following technical parameters during pre-qualification:

1. Chemistry & Carbide Density

Ask for optical emission spectrometry reports to verify chromium levels (min 28-30% for standard CCO) and carbon levels (3.5-5.5%). Request microstructural images showing carbide volume fraction (minimum 35-45% primary M7C3 carbides).

2. Weld Dilution Control

Request cross-sectional micro-hardness surveys. High dilution from the backing steel reduces the carbon/chromium content in the first pass, leading to a softer interface region that can wear away quickly.

3. Base Metal Selection

Ensure the backing plate uses a fully weldable, structural steel grade (like Q235B, Q355B, or ASTM A36) to prevent underbead cracking during installation and welding in the field.

4. Flatness and Stress Fissures

Confirm that the plate exhibits uniform, closely spaced stress relief micro-cracks perpendicular to the weld bead direction. These cracks release thermal contraction stresses and prevent warping.

Events, Exhibitions & Technical Exchanges

Highlights of Runxing's global market presence, technical research partnerships, and trade engagements.

Runxing New Website Launch

Tangshan Runxing Machinery Co., Ltd. Unveils New Website to Enhance Services and Industry Connectivity

Our official web portal has entered its trial operation phase, serving as a comprehensive digital showroom for global procurement managers seeking wear-resistant solutions and direct manufacturing access.

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Runxing Machinery South Africa 2024

Runxing Machinery at Africa 2024 Expo in Johannesburg

During our attendance at the international mining and power exhibition, our team demonstrated our high-alloy wear plates and self-shielded welding wires to mining operators looking for cost-effective rebuild solutions.

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University Partnership Visit

Leaders of Tangshan University Visited and Inspected Our Facilities

Our R&D team hosted academic leaders and forming technology professors to review metal microstructure projects, validating our advanced heat-treatment and overlay processes.

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VAUTID Partnership Six Years

Runxing Machinery: Qualified Agent for German VAUTID for Six Consecutive Years

Since 2019, our factory has incorporated premium VAUTID wear-resistant materials into our custom products, allowing us to combine advanced European metallurgy with efficient manufacturing processes.

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EXPOMIN 2023 Chile

Participation in EXPOMIN 2023 Mining Exhibition in Santiago, Chile

We showcased our mining-grade wear solutions, including heavy chute liners and high-alloy flux-cored wires, to operations teams looking to improve equipment reliability in South America.

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Technical Q&A: Wear Engineering & Procurement

Detailed technical answers to common queries regarding Chromium Carbide Overlay (CCO) plates and hardfacing materials.

What defines a true Chromium Carbide Overlay (CCO) hypereutectic microstructure? +
A hypereutectic microstructure typically contains carbon concentrations above 4.3% and chromium levels from 25% to 35%. This high carbon-to-chromium ratio results in the precipitation of large primary M7C3 chromium carbides. These carbides are harder than sand, quartz, and other common minerals, and are supported by a tough eutectic matrix that helps prevent fracture under moderate impact.
Why do CCO wear plates exhibit surface cracks, and do they affect performance? +
The cross-crack pattern (stress-relief fracturing) is a natural result of the hardfacing process. As the molten weld metal cools, it shrinks and creates tensile stresses. Because the chromium carbide layer is extremely hard and brittle, it releases these stresses by forming fine cracks. These cracks stop at the tough steel backing plate and do not affect the plate's structural integrity or wear resistance.
What is the difference between open-arc (self-shielded) and gas-shielded welding wires? +
Open-arc (self-shielded) flux-cored wires contain gas-forming agents within their core materials that generate a protective shield directly around the arc. This eliminates the need for external shielding gas tanks, making them easier to use for outdoor welding, on-site repairs, and high-altitude maintenance where wind can disrupt gas coverage.
Can Runxing CCO plates be formed, rolled, or welded to existing plant structures? +
Yes. The ductile carbon steel backing allows these plates to be plasma cut, rolled to curves, and welded directly onto carbon or low-alloy steel structures. We recommend welding them from the back using standard low-hydrogen electrodes, or plug welding them through pre-cut holes.
How does the agency agreement with Hebei Yuwan International Trade Co., Ltd. operate? +
Under this partnership, Tangshan Runxing focus entirely on manufacturing and quality control. Hebei Yuwan International Trade Co., Ltd. acts as our authorized export agent, managing customs clearance, international shipping logistics, export documentation, and payment processing for all overseas orders.

Trusted Production & Application Partners

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Complete Product Catalog

Explore our complete product catalog and submit technical specifications for custom ODM wear plate configurations.

OEM self-shielded flux cored wire for hardfacing

OEM self-shielded flux cored wire (for hardfacing) Suppliers, Factories

Designed for field maintenance overlay cladding, offering self-shielded convenience and high chromium carbide hardfacing performance.

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ODM Chromium Carbide Overlay wear plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory, Factories

Custom-sized wear plates featuring a dense layer of chromium carbide weld overlay on a weldable structural backing.

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Bimetallic chromium carbide surfacing plate

High-Quality Bimetallic chromium carbide surfacing wear-resistant composite steel plate Supplier, Suppliers

A dual-layer wear plate combining high-hardness hardfacing with structural toughness, ideal for chutes and material handling bins.

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Wholesale Hardfacing materials flux cored wires

Wholesale Hardfacing materials - Flux cored wires Manufacturers, Factory

High-alloy welding consumables formulated to build up worn areas and protect surfaces on industrial equipment.

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ODM High Hardness CCO Plate

ODM High Hardness CCO Hardfacing Overlay Wear Resistant Steel Plate | Runxing RX-m Series for Mining Cement Chute Liner Manufacturers, Factories

Designed for severe wear zones, these plates provide reliable service in chute liners and hopper systems.

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Wear Plate RXwp 7600

Wear Plate (RX®wp 7600 Composite Materials)

A specialized composite plate designed to meet DIN 8555 specifications, providing balanced wear and impact resistance.

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Welding Wire

Welding Wire (High-Chromium Self-Shielded)

Self-shielded hardfacing wire designed to provide high wear resistance without the need for external shielding gases.

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Welding Equipment

Welding Equipment (Automatic Surfacing Machine)

Highly automated four-gun overlay welding systems designed to deposit consistent, uniform hardfacing layers.

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