High-Quality Wire Welding Manufacturer & Manufacturers

Industrial Hardfacing Solutions, Wear-Resistant CCO Plates & Precision Flux-Cored Wires for Heavy Industries

Product Portfolio

High-Performance Wear Resistance & Welding Products

ODM Chromium Carbide Overlay CCO Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory

Heavy-duty bimetallic composite wear plate featuring high chromium deposits, engineered for extreme abrasion resistance.

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ODM High Hardness CCO Plate Runxing RX-m Series

Runxing RX-m Series High Hardness CCO Steel Plate

Designed for mining, cement chutes, and raw material handling plants with high toughness and hardness characteristics.

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Wholesale Hardfacing materials Flux cored wires

Wholesale Hardfacing Flux Cored Wires

Specially formulated open-arc and gas-shielded flux cored wires for industrial rebuilding and overlay projects.

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OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire

Allows onsite repair without external shielding gas. Delivers uniform high-chromium carbide microstructures.

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Bimetallic chromium carbide wear resistant steel plate

Bimetallic Chromium Carbide surfracing wear plate

Surfaced bimetallic composite plate displaying excellent impact tolerance coupled with severe grind abrasion resistance.

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Premium Wear Plate RXwp 7600

Premium Wear Plate RX®wp 7600

High weld surfacing structural steel backing, corresponding to DIN 8555 standards for premier plant operations.

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Welding Wire Flux Cored

Self Shielded Flux Cored Welding Wire

High chromium alloy wire designed for resisting high-stress grinding abrasion and moderate impact.

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Intelligent RX Surfacing Welding Equipment

Intelligent RX® Surfacing Welding Equipment

CNC automated overlay systems with touch screens, multiaxial gun setups, and high-efficiency deposition capabilities.

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Technical Whitepaper

Deep Analysis of Wear-Resistant Wire Welding & Metallurgy

1. The Tribology of High Chromium Hardfacing

Heavy industrial sectors such as mining, power generation, cement clinker production, and bulk cargo handling ports operate under continuous abrasive wear. The fundamental method to prolong equipment lifespan and reduce downtime is the deposition of a wear-resistant surface layer onto structural backing steels. Tangshan Runxing Machinery Co., Ltd. uses high-alloy bimetallic compositions to engineer this surface protection.

The metallurgical principle of chromium carbide overlay (CCO) wear plates relies on a hypereutectic microstructure. When depositing high-chromium, high-carbon alloys using our specialized flux-cored wires, primary M7C3 carbides precipitate first in the solidifying melt pool. These hexagonal carbides reach microhardness levels between 1200 and 1600 HV, forming a rigid protective matrix that deflects sharp abrasive particles.

Core Metallurgical Matrix Advantage

Primary Carbides: M7C3 primary chromium carbides embedded inside a tough eutectic matrix.

Base Plate: Q235B, Q345B, or custom heat-resistant structural alloy steel backing.

Hardness Ranges: 58 to 62 HRC (tested per ASTM G65 procedures to verify volumetric loss).

Maximum Operating Temperatures: Standard plates sustain up to 350°C, and custom micro-alloyed options operate efficiently beyond 600°C.

2. Technology Roadmap & Future Outlook of Wire Welding

The hardfacing industry is undergoing a transition from traditional manual electrodes and gas-shielded solid wires to automated, self-shielded flux-cored wires (SSF-CW) and complex alloy micro-structures.

  • Self-Shielded Flux-Cored Wires: Traditional gas metal arc welding (GMAW) is limited by gas coverage instability in open-air environments. Runxing's self-shielded open-arc flux-cored wires incorporate deoxidizers and slag-forming minerals (such as calcium fluorides and titanium dioxides) directly within the core. This allows outdoor repairs in extreme conditions without external shielding gas.
  • Micro-Alloying and Complex Carbides: While chromium remains the primary carbide-forming agent, next-generation wires integrate strong carbide formers such as Niobium (Nb), Vanadium (V), Tungsten (W), and Titanium (Ti). The refinement of the grain size prevents macro-cracking, improving toughness while retaining hard wearing properties.
  • Intelligent Automatic Cladding: The development of numerical CNC surfacing equipment allows control over dilution rates. Dilution refers to the mixing of the carbon steel base plate with the high-alloy deposit. Minimizing dilution ensures that the top layer maintains maximum carbide density without compromising the underlying structural weld integrity.
2010
Established Year
58-62
HRC Hardness
6+ Yrs
Vautid Agent Partnership
300%
Average Lifespan Increase
Tangshan Runxing Machinery Co., Ltd. Factory
Global Manufacturer Profile

Tangshan Runxing Machinery Co., Ltd.

Founded in 2010 in Tangshan, Hebei Province, Tangshan Runxing Machinery Co., Ltd. is a manufacturer specializing in R&D, production, and on-site engineering of hardfacing wear-resistant metal products. The factory covers mature metal surface hardfacing technology, supplying Chromium Carbide Overlay (CCO) plates, custom wear liners, wear-resistant pipe systems, hardfacing flux-cored wires, and automated welding machinery.

Recognizing the importance of consistent metallurgical supplies, Runxing has been a qualified agent for VAUTID in Germany for six consecutive years since 2019. We employ high-quality VAUTID brand welding consumables alongside our proprietary formulations to deliver durable solutions for demanding environments.

To streamline overseas operations, all export business is fully authorized and managed by Hebei Yuwan International Trade Co., Ltd. This partnership handles customs clearance, shipment logistics, and global financial transactions, allowing the Tangshan factory to focus on manufacturing, engineering innovation, and product consistency.

Macro Industry Solutions

Optimizing Operations Across Heavy Sectors

Cement Industry Solutions

Cement Production

Equipment availability in cement plants depends on wear protection. Our CCO plates and wear-resistant liners protect hopper chutes, raw meal mills, vertical mill tires, and separator parts from constant raw mineral contact.

Mining Industry Solutions

Mining & Ore Processing

Providing mining operators with heavy impact and sliding wear protection. Our hardfacing systems protect dragline buckets, haul truck beds, crushing chambers, and conveyor discharge structures.

Steel Manufacturing Solutions

Steel & Iron Mills

Operating under high temperatures and harsh conditions. We provide roll repair surfacing, sinter breaker grates, blast furnace bell coatings, and high-temp wear plate solutions.

Electric Power Industry Solutions

Thermal Electric Power

Power generation plants require wear protection for fan blades, pulverizer coal mills, exhaust ducts, and ash pipelines. Our hardfacing wires offer long-term resistance to erosion.

Port & Bulk Handling Solutions

Port & Dredging Operations

For loading, unloading, and hydraulic transportation systems, bimetallic plates and wear pipes prevent abrasive slurry from wearing down system components.

Alternative Solutions

Alumina Ceramic Alternatives

For specific application scenarios, we construct specialized composite liners utilizing high-purity alumina ceramics sintered at high temperatures to withstand acid and friction.

China Factory 4.0 Advantage

Supply Chain Resilience, Automation, and Quality Control

Tangshan Runxing Machinery operates automated surfacing systems to ensure product uniformity. Our production floor uses multi-axis CNC cladding machinery that coordinates welding wire feed rates, travel speeds, oscillation patterns, and temperature control.

By controlling these parameters, we reduce dilution rates from the carbon steel backing. This ensures the first deposited layer exhibits a high concentration of primary chromium carbides.

Our facility maintains strict ISO 9001 compliance, performing hardness checks (Rockwell & Vickers), crack inspection, and wear testing via ASTM G65 protocols on production batches.

Global Procurement Requirements

Heavy industrial buyers require high product quality and reliable supply chains. Runxing Machinery addresses these priorities through:

  1. Material Traceability: Mill test certificates (MTC) are provided for each batch of base steel plates and flux-cored wire.
  2. Optimized Customs & Shipping: Through Hebei Yuwan International Trade, we manage international customs documentation, freight logistics, and trade compliance, simplifying the process for global procurement teams.
  3. Custom Fabrication: Using CNC plasma cutters, hydraulic benders, and high-capacity roll forming machinery, we fabricate wear liners directly to customer drawings.
Events & Trade Shows

Industry Connectivity & Technological Development

Tangshan Runxing Machinery Co., Ltd. Unveils New Website

We launched www.runxing-machinery.com to offer a comprehensive product catalog, technical literature, and procurement channels to our international partners.

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New Website Launch

Runxing Machinery at Africa 2024

Exhibiting at the Johannesburg International Convention and Exhibition Center, displaying our high-chromium wear liners and flux-cored wires to African mining operators.

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Africa Exhibition 2024

Academic Inspection by Tangshan University Leaders

Yuan Shaoqiang, Dean of Tangshan University, alongside professors from the Metal Materials forming group, visited our facility to inspect our cladding and surface engineering lines.

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University Research Visit

Participation in EXPOMIN Exhibition, Chile

Runxing Machinery participated in EXPOMIN, showcasing our mineral-handling wear solutions to South American copper and lithium mining operations.

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Expomin Exhibition
FAQ Technical Portal

Wire Welding & Hardfacing Solutions Q&A

What is the advantage of using Self-Shielded Flux-Cored Wires (SSF-CW)?
Self-shielded wires generate their own shielding environment through the decomposition of flux materials inside the hollow core wire during the arc process. This eliminates the need for gas bottles and wind protection gear, making it suitable for on-site repairs in mining areas, cement kilns, and wind-exposed industrial plants.
Why do chromium carbide overlay (CCO) wear plates exhibit surface hairline cracks?
These hairline cracks are stress relief cracks that form naturally during the high-temperature weld deposition process as the plate cools. These micro-cracks relieve residual thermal stresses, preventing the plate from warping or structural deformation. They occur only within the cladding layer and do not propagate into the carbon steel base plate, maintaining the mechanical integrity of the composite structure.
How does the German VAUTID partnership improve Runxing's products?
As a qualified VAUTID agent in China since 2019, Runxing utilizes VAUTID's metallurgical formulations and raw materials for high-spec hardfacing operations. Combining European metallurgical expertise with Chinese manufacturing scale allows us to supply high-quality wear-resistant components.
What testing procedures verify the E-E-A-T credentials of Runxing wear plates?
Each production batch undergoes testing, including ASTM G65 dry sand/rubber wheel abrasion tests to measure volumetric material loss, Rockwell HRC hardness verification across multiple surface points, and metallographic examination to verify primary chromium carbide precipitation.
What is the standard trade workflow for international buyers?
To ensure secure transaction compliance, our export transactions are handled by Hebei Yuwan International Trade Co., Ltd. They manage shipping logistics, customs declarations, trade documents, and international payments, while our manufacturing unit focuses on product quality control and technical engineering.
Verified Logistics & Solutions

High-Quality Surfacing Products & Consumables

ODM Chromium Carbide Overlay CCO Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate Factory

Heavy-duty bimetallic composite wear plate featuring high chromium deposits, engineered for extreme abrasion resistance.

Explore Product
ODM High Hardness CCO Plate Runxing RX-m Series

Runxing RX-m Series High Hardness CCO Steel Plate

Designed for mining, cement chutes, and raw material handling plants with high toughness and hardness characteristics.

Explore Product
Wholesale Hardfacing materials Flux cored wires

Wholesale Hardfacing Flux Cored Wires

Specially formulated open-arc and gas-shielded flux cored wires for industrial rebuilding and overlay projects.

Explore Product
OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire

Allows onsite repair without external shielding gas. Delivers uniform high-chromium carbide microstructures.

Explore Product
Bimetallic chromium carbide wear resistant steel plate

Bimetallic Chromium Carbide surfracing wear plate

Surfaced bimetallic composite plate displaying excellent impact tolerance coupled with severe grind abrasion resistance.

Explore Product
Premium Wear Plate RXwp 7600

Premium Wear Plate RX®wp 7600

High weld surfacing structural steel backing, corresponding to DIN 8555 standards for premier plant operations.

Explore Product
Welding Wire Flux Cored

Self Shielded Flux Cored Welding Wire

High chromium alloy wire designed for resisting high-stress grinding abrasion and moderate impact.

Explore Product
Intelligent RX Surfacing Welding Equipment

Intelligent RX® Surfacing Welding Equipment

CNC automated overlay systems with touch screens, multiaxial gun setups, and high-efficiency deposition capabilities.

Explore Product