High-Quality Welding Sets Factory & Factories

Industrial Hardfacing Solutions & Premium Wear-Resistant Composite Material Systems for Demanding Worldwide Operations

High Performance Materials

Our Core Hardfacing & Wear Plate Solutions

OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire Suppliers

High-alloy self-shielded open arc welding wire engineered for heavy-duty metal hardfacing overlay repairs, reducing sliding abrasion and friction wear.

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ODM Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO) Wear Plate

Structural steel backing combined with a metallurgical bonded high-chromium carbide overlay. Built to endure severe abrasive load and high impact stress.

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Wholesale Hardfacing materials

Wholesale Hardfacing Materials - Flux Cored Wires

Industrial-grade flux cored wires manufactured under stringent quality protocols to ensure maximum efficiency in heavy repair applications.

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ODM High Hardness CCO Plate

ODM High Hardness CCO Hardfacing Overlay Wear Plate

Featuring the Runxing RX-m series, designed specifically for cement chutes, mining buckets, and demanding industrial processing environments.

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Bimetallic chromium carbide surfacing plate

Bimetallic Surfacing Wear-Resistant Composite Plate

Superior wear composite plate fusing base steel with tough chromium carbide deposits, delivering unbeatable service life extension.

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RXwp 7600 Wear Plate

Wear Plate (RX®wp 7600 Composite)

Structural steel plate backing with hard weld surfacing. Corresponding to DIN 8555 standards, it maintains excellent performance under extreme friction.

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Welding Wire

Hardfacing Welding Wire

Self-shielded flux cored wire formulated with high chromium alloy to resist high-stress grinding abrasion with minimal impact resistance loss.

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PTTA Surfacing

PTTA Surfacing & Cladding Alloys

Specialized protective overlay alloys designed for high-stress industrial applications requiring customized metallurgical parameters.

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Industrial Whitepaper Overview

Global Industrial Demands and Market Outlook for Wear-Resistant Solutions

In heavy industrial ecosystems, mechanical components face severe degradation due to sliding, abrasion, erosion, and thermal impacts. Unscheduled maintenance cycles in the mining, cement, steel, and energy sectors translate to billions of dollars of lost productivity globally. The modern answer to this critical challenge is the deployment of engineered bimetallic cladding materials and advanced hardfacing setups. Rather than replacing full structural steel elements, operations deploy surface engineering techniques to shield equipment surfaces with high-performance wear plates and alloy-rich flux-cored wires.

Globally, the demand for chromium carbide overlay (CCO) plates and automated surfacing systems is rising due to deeper excavation practices in mining and strict energy-efficiency thresholds in processing. The core metallurgical challenge is achieving a uniform distribution of primary M7C3 chromium carbides within a tough, impact-absorbing matrix. Doing so prevents cracking propagation during high-stress milling or loading, extending the operational life of chute liners, coal pulverizers, and hopper structures up to 10 times compared to structural mild steels.

Information Gain Insight: The Physics of Hardfacing Overlays

Under DIN 8555 parameters, wear resistance is not determined solely by Bulk Hardness (HRC). It is the volume fraction, size, and orientation of the hard carbide crystals (exceeding 1500 HV) embedded inside the support matrix that prevent micro-plowing and abrasive scratching. That is why professional welding set factories prioritize precision alloy compositions over quick, cheap casting methods.

Key Advantages

  • Excellent sliding abrasion resistance under high loads.
  • Metallurgical fusion bonding prevents structural delamination.
  • Extended service intervals for production plants.
  • Highly customizable thickness options (e.g. 6 on 6, 8 on 8, 12 on 12).
  • High-temperature stability (up to 600°C for chromium carbide).

Performance Comparison

Standard carbon steel wears up to 15x faster than high-grade CCO wear plates under extreme abrasive wear conditions, leading to excessive downtime.

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About Tangshan Runxing Machinery

Tangshan Runxing Machinery Co., Ltd., founded in 2010 in Tangshan, Hebei Province, is a premier manufacturer specializing in the research, development, production, and field engineering of high-end hardfacing wear-resistant metal products. Leveraging Hebei's dense industrial resources, we provide tailored wear solutions to cement, steel, mining, dredging, and power generation companies worldwide.

Our comprehensive production program includes chromium carbide overlay (CCO) wear plates, customized processed wear liners, abrasion-resistant pipes, flux-cored welding wires, and automatic hardfacing machinery. All of our export activities are managed by Hebei Yuwan International Trade Co., Ltd., allowing us to focus entirely on metallurgical quality, precision manufacturing, and prompt delivery.

Est. 2010 Over a decade of wear engineering expertise
6+ Years Agent Qualified supplier of premium VAUTID materials
Tangshan Runxing Machinery Plant
Strategic Value Proposition

China's Factory Supply Chain Resilience & Efficiency Advantages

The production of premium bimetallic wear plates and welding wires requires a reliable, continuous flow of high-purity alloying elements, particularly chromium, manganese, carbon, and silicon. Located in the Tangshan-Hebei steel hub, our manufacturing facilities sit within the world's most concentrated metallurgy cluster. This unique location offers distinct advantages:

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Direct Raw Material Integration

Immediate access to prime steel backings and top-tier alloying materials reduces logistics expenses and safeguards production against supply market volatility.

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Advanced Industrial Clusters

Proximity to machinery suppliers, thermal treaters, and shipping networks allows us to accelerate turnaround times for customized wear plates and heavy equipment.

Scale and Manufacturing Flexibility

Our plant handles high-volume bulk wholesale shipments and specialized custom orders simultaneously, minimizing cost impacts and ensuring stable lead times.

Beyond material accessibility, the efficiency of our supply chain is enhanced by partnering with specialized export handlers. All logistics, international customs clearance, banking document compilation, and payment security systems are managed by Hebei Yuwan International Trade Co., Ltd. This leaves our factory engineering teams free to focus on metallurgical quality and precision fabrication.

R&D Innovations

Technical Roadmap & Future Outlook of Hardfacing Systems

Industrial wear-protection technology is transitioning from traditional high-manganese cast alloys to engineered composite microstructures. The primary driver is the demand for lower maintenance costs and longer runtimes in high-throughput plants. Runxing's technical roadmap outlines key research areas aimed at overcoming these challenges.

1. Automated Multi-Gun Surfacing Platforms

Achieving consistent wear protection across large plates requires precise control of heat input to prevent base plate deformation while maintaining high deposition rates. Our current generation of automated cladding equipment uses numerical controls linked to multi-gun arrays. These systems adjust parameters like travel speed, oscillation width, and welding currents in real-time, preventing carbide dilution and ensuring even chemistry across the wear surface.

2. Complex Carbide Formulations (M7C3 + Complex Borides)

Standard chromium carbide overlays perform well in typical abrasive conditions. However, when temperatures exceed 500°C or when materials contain fine abrasive grains, standard overlays can wear down. To address this, we are developing complex carbide formulations that incorporate refractory metals like Niobium (Nb), Boron (B), and Titanium (Ti). This produces hard phases that resist thermal softening and prevent micro-grooving.

3. Transition to Environmentally Stable Alloys

Future welding wire formulations are shifting toward chromium-reduced, high-efficiency chemistry that complies with stricter environmental rules without sacrificing performance. This is achieved by using alternate solid lubricants and boron-rich iron matrices that maintain high hardness while generating fewer fumes during field welding.

Technological Milestones

  • 2010 - 2015: Developed the RXwp 7600 standard chromium carbide overlay series.
  • 2016 - 2019: Integrated multi-arc numerical welding platforms for large-format plate production.
  • 2020 - Present: Collaborated with Tangshan University to research complex carbides and bimetallic piping systems.
  • Future Target: Introduce AI-driven closed-loop parameter control for real-time welding dilution adjustments.
Operational Deployments

Localization & Field Engineering Scenarios

Mining Excavation & Slurry Transport

Mining environments subject chute systems, loader buckets, and slurry conduits to high-impact abrasive wear. Our custom CCO plates are shaped and welded to form protective wear liners, extending equipment service life and reducing downtime.

Cement Pulverizing & Material Feed

Raw material milling involves continuous contact with hard materials like limestone and silica. Standard steels wear out quickly under these conditions. Installing RX-series wear plates in cyclones, chute systems, and mill walls helps maintain consistent production rates.

Steel Sintering & Blast Furnace Loading

Iron ore processing exposes equipment to high temperatures (400°C - 600°C) along with heavy sliding abrasion. Standard hardened steels can soften at these temperatures. Our high-chromium overlay structures are formulated to maintain hardness and resist abrasive wear under thermal load.

Proven Field Results

Industry Applications & Case Studies

Cement Case

Cement Industry Applications

Wear resistance is crucial for cement plant equipment availability. Our custom liners protect vital crushing systems, hoppers, and duct networks to ensure continuous operations.

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Mining Case

Mining & Quarrying Solutions

Supporting mine operators to improve safety and cost-efficiency. Our wear liners protect excavator buckets, draglines, and haul truck beds from high-impact damage.

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Steel Case

Iron & Steel Production

Designed for harsh operating conditions involving abrasive minerals, high temperatures, and chemical corrosion. We help protect sinter grates, guide plates, and skip cars.

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Power Case

Electric Power & Coal Utility

Providing wear protection for coal mills, separator bodies, pulverizer pipes, fan blade liners, and ash handling systems to reduce maintenance downtime.

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Port Case

Port & Bulk Handling Terminals

Protecting port conveying equipment, reclaimers, loading chutes, and material transfer hoppers from heavy abrasive wear during high-volume shipping operations.

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Alumina Case

Alternative Wear Ceramic Systems

Providing wear-resistant alumina ceramic panels sintered at high temperatures from high-purity alumina powder, ideal for dry, low-impact sliding wear applications.

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Case Update 1

Continuous Improvement Solutions

We regularly update our hardfacing overlay systems and wear plates based on real-world feedback from our global customers.

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Case Update 2

Custom Wear Engineering Services

Delivering tailored wear solutions for various industrial sectors. Our engineering teams design and fabricate plates to meet specific customer specifications.

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Compliance & Reliability

Local Technical Support & Compliance Standards

Deploying heavy industrial components requires strict adherence to international safety and quality standards. Our hardfacing materials and overlay wear plates are designed, tested, and manufactured in accordance with global classifications like DIN 8555 and ASTM G65 abrasion test specifications. This ensures our products deliver predictable performance when installed in demanding environments worldwide.

Additionally, we recognize that selecting the right wear protection is only part of the solution; proper onsite installation and maintenance are equally important. We offer comprehensive engineering support, including material selection, thickness recommendations, and advice on cutting and welding practices for bimetallic plates.

Global Trade & Service Logistics

To ensure reliable international delivery, Hebei Yuwan International Trade Co., Ltd. serves as our authorized partner for all export operations. They handle:

  • Customs clearance and international shipping documentation.
  • Multi-currency payment processing and secure transactions.
  • End-to-end logistics coordination to major global ports.
  • Custom protective packaging to prevent damage during transport.
Industry Connectivity

Events & Trade Shows

Runxing Machinery at Africa 2024

We exhibited our latest hardfacing materials, overlay plates, and automated surfacing machinery at the South Africa International Construction & Mining Machinery Exhibition in Johannesburg, strengthening our partnerships in the region.

Africa Exhibition

Academic Collaboration: Tangshan University

Leaders and materials science professors from Tangshan University visited our facility to collaborate on metal forming technology, hardfacing alloys, and high-performance wear microstructures.

University Visit

Qualified VAUTID Agent Since 2019

For six consecutive years, Tangshan Runxing has integrated high-performance VAUTID alloys into our custom wear solutions, maintaining a consistent standard of quality for our customers.

Vautid Certificate
Global Presence & Outreach

International Exhibitions & Site Surveys

EXPOMIN Exhibition & Mining Operations

Tangshan Runxing participated in EXPOMIN, one of Latin America's largest professional mining exhibitions. This event allowed us to showcase our range of wear-resistant products, including CCO liners and hardfacing wires, directly to mine operators in South America.

Through these exhibitions and technical exchanges, we continue to develop customized wear-resistant solutions tailored to the specific operating conditions of our global partners.

Expomin Exhibition
Technical FAQ

Frequently Asked Questions

What is a Chromium Carbide Overlay (CCO) Wear Plate?
A CCO wear plate is a composite material consisting of a structural backing plate (usually mild or low-carbon steel) and an alloy-rich wear-resistant overlay deposited via arc welding. The overlay contains a high volume of primary chromium carbides (M7C3), which provide excellent resistance to severe sliding abrasion and erosion.
How does DIN 8555 standard apply to your products?
DIN 8555 is a German standard that classifies wear-resistant welding materials based on their chemical composition, microstructural properties, and hardness at room and elevated temperatures. Our products, such as the RX®wp 7600 series, are manufactured in accordance with these standards to ensure consistent performance and quality.
What is the advantage of self-shielded flux cored wires?
Self-shielded flux cored wires contain gas-forming materials within their core, eliminating the need for an external shielding gas supply. This makes them highly suitable for outdoor field repairs, onsite structural hardfacing, and high-altitude mining applications where wind can disrupt gas shielding.
Can you customize wear liners to specific sizes and drawings?
Yes, our engineering team utilizes CNC cutting, roll forming, and specialized welding systems to fabricate wear liners according to customer-supplied design drawings. We can produce custom shapes, hole patterns, and bevels for easy onsite installation.
How does the export process work through Hebei Yuwan?
All of our export sales, customs clearance, shipping logistics, and international payment transactions are managed by our authorized partner, Hebei Yuwan International Trade Co., Ltd. This partnership helps streamline the supply chain and ensures secure, compliant transactions for our global customers.
Complete Catalog

Premium Hardfacing Products & Equipment

OEM self-shielded wire

OEM Flux Cored Wire (Hardfacing)

Designed for heavy repair applications, providing a stable arc and high deposition rates without external shielding gas.

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ODM Wear Plate

ODM Chromium Carbide Wear Plate

Premium bimetallic composite plate featuring a dense layer of primary chromium carbides for long-lasting wear protection.

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Wholesale Hardfacing Wires

Wholesale Flux Cored Wires

High-alloy welding consumables designed to protect industrial machinery and parts from severe abrasive wear.

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High Hardness CCO Plate

High Hardness CCO Overlay Plate

Specifically engineered for high-impact applications, such as mining chutes and cement feed systems.

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Bimetallic chromium plate

Bimetallic Surfacing Wear Plate

Offers a balanced combination of impact toughness and abrasion resistance for diverse industrial applications.

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Welding Equipment

Automated Surfacing Equipment

Equipped with digital numerical controls and multi-gun configurations for the precise production of wear plates and roll repairs.

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Machining Engineering

Machining and Engineering

Custom fabrication services including rolling, bending, CNC cutting, and mechanical design for complex industrial wear parts.

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Roll Repair

Roll Surfacing & Repair Services

Specialized rebuilding and hardfacing services for steel rolling mill rollers, vertical cement mill rolls, and crushers.

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