High-Quality Welding Powder Manufacturer & Factories

Premium Surface Engineering Alloys, Self-Shielded Flux Cored Wires, and High-Hardness CCO Wear Solutions for Heavy Industry Grinding and Abrasion Control

High-End Industrial Metallurgy

Premium Hardfacing Products & Wear Elements

Bimetallic CCO
Bimetallic Chromium Carbide Wear Resistant Steel Plate

Bimetallic Chromium Carbide Plate

Premium wear-resistant composite steel plate utilizing advanced surfacing techniques to deliver a thick layer of high-chromium carbide alloy.

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ODM Service
ODM Chromium Carbide Overlay CCO Wear Plate

ODM Chromium Carbide Overlay Plate

Direct manufacturer capabilities specializing in customized size configurations and severe-abrasion wear resistant backing options.

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OEM Hardfacing
OEM Self-Shielded Flux Cored Wire

OEM Self-Shielded Flux Cored Wire

Engineered for high-stress grinding abrasion without shielding gas. Perfect for remote site applications, cement plants, and mining repair.

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Runxing RX-m
Runxing RX-m Series CCO Wear Plate

ODM High Hardness CCO Plate

Runxing RX-m series optimized for mining chute liners and cement feed hopper systems. Exceptional microstructural hardness ratings.

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Wholesale FCW
Wholesale Hardfacing Materials Flux Cored Wires

Wholesale Hardfacing Flux Cored Wires

Industrial-scale production of high-performance flux-cored wires designed specifically to withstand severe dynamic impact and extreme abrasion.

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RX®wp 7600
RXwp 7600 Wear Plate

Composite Wear Plate RX®wp 7600

Highly durable structural steel backing merged with high-carbide weld surfacing, strictly corresponding to DIN 8555 standards.

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Chromium Alloy
Welding Wire

Industrial Hardfacing Welding Wire

Self-shielded chromium-rich hardfacing wire designed for high-stress grinding abrasion with minimal impact degradation.

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PTTA Technology
PTTA Surfacing Process

PTTA Plasma Transferred Arc Surfacing

Modern powder surfacing application that deposits zero-porosity, high-density metallurgical wear coatings onto substrates.

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Industrial Strategy

Global Procurement Dynamics & Wear Challenges

Information Gain Insight: According to global metallurgical reports, heavy industrial operations (cement milling, ore crushing, power generation) lose up to 3% of their annual operating budget strictly to mechanical friction and abrasive wear. Modern chromium carbide overlay plates and specialized PTA welding powder coatings extend component lifespans by 300% to 500% compared to traditional structural alloys.
Macro-Economic Procurement Demands

Procuring raw materials for surface hardfacing requires strict adherence to quality parameters. Global supply chains struggle to maintain consistency in grain size distribution for welding powders and consistency of the internal flux filling ratio inside high-chromium wires. Tangshan Runxing Machinery Co., Ltd. addresses this gap by utilizing high-purity raw minerals, providing continuous chemical composition traceability, and standardizing export routing through Hebei Yuwan International Trade Co., Ltd.

Solving Extreme Industrial Wear

Our global clients seek more than just standard components; they demand comprehensive solutions. By integrating wear plates, custom fabricated liners, and roller cladding services, we provide a unified procurement ecosystem. This reduces assembly failures, minimizes localized stress cracking, and matches target components with the exact alloy composition required to defend against specific wear profiles.

14+
Years of R&D Excellence
60+ HRC
Typical Microhardness
6 Years
VAUTID Qualified Agent
30%
Wear Life Increase Vs Competitors
Technical Roadmap

The Metallurgy of Hardfacing & Future Advancements

Discover the chemistry behind our high-durability wear products. Runxing employs advanced crystallization controls to optimize chromium carbide grain structures.

Alloy Matrix Class Chromium Content (%) Carbon Content (%) Primary Microstructure Hardness Rating (HRC) Recommended Application
RX-m Series (Standard CCO) 25 - 30% 4.0 - 5.0% M7C3 primary chromium carbides + austenite matrix 58 - 62 HRC Cement chutes, mining liners, dry powder transport hoppers
VAUTID Premium Alloys 30 - 35% 4.5 - 5.5% Hypereutectic complex carbides (addition of Nb, B) 60 - 65 HRC Extreme sliding abrasion under elevated temperatures
Plasma Transferred Arc (PTA) Powder 15 - 28% 2.0 - 4.5% Dense metallurgical matrix, low structural porosity 55 - 63 HRC Grinding roller repair, wear rings, specialized valve seals
Phase 1: Nano-Structured Grain Refinement
Our research team, collaborating with metal forming labs at Tangshan University, is currently investigating how micro-additions of Titanium and Niobium refine the primary M7C3 carbide grain boundary structures, resulting in enhanced fracture toughness.
Phase 2: Additive Manufacturing and Automated PTA Systems
Transitioning manual application mechanisms into 4-gun CNC integrated automated systems. This reduces dilution rates with backing steel to less than 10%, ensuring the surfacing layer maintains maximum hardness properties starting from the initial boundary interface.
Phase 3: High-Temperature Degradation Protection
Developing customized sintering techniques that stabilize carbides in temperatures up to 850°C. This targets waste heat recovery applications in steel smelting and coal-fired boiler flue components.
Manufacturer Profile

Tangshan Runxing Machinery Co., Ltd.

Founded in 2010 in Tangshan, Hebei Province—the heartland of China's heavy industrial metal processing sector—Tangshan Runxing Machinery Co., Ltd. has established itself as an innovative force in hardfacing wear-resistant metal technology. Our company integrates material development, precision machining, and specialized repair services under one roof.

We manufacture chromium carbide overlay (CCO) wear plates, custom wear liners, hardfacing flux-cored welding wires, and automatic welding machinery. Additionally, our experienced service team provides on-site roller surfacing repairs for steel mill and cement grinding systems globally.

To streamline international supply chains, all export processes are managed by Hebei Yuwan International Trade Co., Ltd. This dedicated entity ensures seamless handling of international trade compliance, customs clearance, shipping logistics, and secure cross-border payment collections.

Agent status: Runxing Machinery has been the qualified domestic agent for VAUTID (Germany) for six consecutive years, illustrating our commitment to international metallurgy standards and engineering reliability.
Proven Case Studies

Sectors We Serve Globally

Cement Industry Wear Solutions

Cement Milling & Handling

Critical raw material processing machinery must remain operational to prevent production bottlenecks. Our chromium-rich hardfacing overlays protect feed hoppers, separator guide vanes, and vertical roller mills from abrasive raw meal feed.

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Mining Industry Wear Plates

Mining & Excavation

Mine operators require durable wear plates to handle abrasive ores. Our CCO wear plates and self-shielded flux-cored wires are ideal for high-stress grinding abrasion in shovel buckets, dump truck beds, and transfer chutes.

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Steel Manufacturing Components

Steel Smelting & Rolling

The combination of thermal load, heavy impact, and slag erosion makes wear protection crucial in steel plants. We provide customized overlay materials for guide plates, coke screening decks, and continuous caster rolls.

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Electric Power Plants

Power Generation

Coal pulverizers, flue gas exhaust fans, and fly ash handling pipelines face high-velocity particle erosion. Our hardfacing systems extend fan blade lifespans and protect internal mill structures from premature wear.

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Port Loading Conveyors

Port & Dredging Operations

Bulk ports require wear-resistant materials for loading hoppers, grab buckets, and transfer points. Our high-density bimetallic plates and wear pipes withstand both abrasive cargo friction and saline environment corrosion.

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Global Presence

Events, Partnership & Academic Collaboration

Runxing Machinery Africa Exhibition

Runxing Machinery at Africa 2024

In September 2024, our team exhibited at the International Construction & Mining Machinery Exhibition in Johannesburg, South Africa, presenting our high-carbide wear solutions to African mining and power generation companies.

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Tangshan University Leaders Visit

Academic Synergy with Tangshan University

Dean Yuan Shaoqiang, Vice Dean Li Jing, and Professor Yang Yuehui (Metal Forming Technology Lead) visited our plant to establish joint research on metal surface deformation and composite casting wear control.

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VAUTID Partnership Six Years

VAUTID Germany Agent Status

Runxing Machinery has maintained its qualified agent status with VAUTID Germany for six consecutive years. This collaboration allows us to combine international alloy engineering with local manufacturing capabilities.

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EXPOMIN Chile Exhibition

EXPOMIN Chile Mining Exhibition

We participated in EXPOMIN, showcasing our specialized hardfacing flux-cored wires and bimetallic CCO plates designed for South American mineral extraction projects.

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Runxing Machinery Website Launch

New Website Launch & Industry Portal

Runxing launched its upgraded digital catalog platform (www.runxing-machinery.com) to provide technical specifications, product selectors, and streamlined logistics options for global engineering procurement.

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Technical Support

Frequently Asked Questions & Expert Guidance

What is the primary difference between CCO wear plates and standard hardened steel plates?

Chromium Carbide Overlay (CCO) plates are composite materials containing hypereutectic chromium carbides (M7C3) deposited onto a tough structural backing plate. Standard hardened steel plates (like Q&T AR400/500) rely on martensitic hardness, which can soften under frictional heat and impact. CCO plates provide superior wear resistance under severe sliding abrasion and maintain performance at elevated temperatures, often lasting 4 to 6 times longer than standard hardened steel.

Why are self-shielded flux-cored wires preferred for site repairs?

Self-shielded flux-cored wires contain internal fluxing agents that generate their own shielding gas during the welding arc. This eliminates the need for high-pressure external gas tanks, which are difficult to manage in windy outdoor environments, mining sites, or elevated cement plant processing structures.

What role does Hebei Yuwan International Trade Co., Ltd. play in my procurement?

Hebei Yuwan International Trade Co., Ltd. is the authorized export service partner for Tangshan Runxing Machinery Co., Ltd. They handle all international commercial operations, including customs declaration, shipping logistics, export documentation, and payment collection. This allows our factory teams to focus on manufacturing and quality control, while providing our international clients with efficient trade services.

Can CCO plates be formed, rolled, or welded to existing structures?

Yes. While the overlay side is hard and resistant to forming, the structural steel backing (mild steel like Q235B or ASTM A36) can be welded using standard methods. Plates can be cold-formed or rolled into cylinders or cones within specified radius limits (typically with the hard overlay on the inside). We can also cut and drill plates to match CAD drawing specifications using plasma arc systems.

What are the standard testing protocols used by Runxing to verify wear plate quality?

Each batch of our wear plates undergoes strict quality checks, including ultrasonic testing for bond integrity between the backing steel and overlay, Rockwell hardness testing (HRC) across multiple surface points, and microstructure analysis under optical microscopes to verify carbide density and distribution. We also conduct wear loss tests matching ASTM G65 standards.

Equipment & Industrial Services

Comprehensive Equipment & Surfacing Solutions

CNC Surfacing
Welding Equipment Automated Surfacing System

Automated Surfacing Equipment

Featuring CNC integration, high deposition rates, adjustable swing systems, and quad-gun controls. Designed for producing composite plates and performing roller repairs.

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Engineering
Machining and Engineering

Machining & Custom Fabrication

Providing precision CAD-to-part fabrication, machining of wear liners, and custom structural assemblies for challenging industrial environments.

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Maintenance
Roll Repair Servicing

Roll & Grinding Press Re-surfacing

On-site and workshop weld repairs for vertical mill rollers and roller presses. Restores original profiles and extends service life using high-chromium alloys.

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Composite Steel
High Quality Bimetallic Chromium Carbide Plate

Bimetallic CCO Plate (Heavy Duty)

Features thick cladding layers to handle high-stress slide friction. Standard structures utilize Q235B backing for weldability.

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Custom CCO
ODM CCO Wear Plate Factory

Custom CCO Wear Plate Liners

Fabricated to client-supplied CAD drawings. Includes options for bolt hole placements, counter-sinking, and custom configurations.

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Self-Shielded
OEM Self-Shielded Flux Cored Wire

Hardfacing Flux-Cored Wire (OEM)

Formulated for open-arc surfacing operations. Suitable for rebuilding wear-resistant components directly in the field.

Technical Specifications
RX-m Cement Chute
ODM High Hardness CCO Plate

RX-m Cement Chute Liner Plates

Engineered for high-fall raw material impact points. Employs cross-hatch surface cladding patterns to reduce friction.

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Bulk Alloys
Wholesale Hardfacing Flux Cored Wire

Wholesale Hardfacing Materials

Consistent alloy formulations for large-scale industrial repairs. Manufactured in ISO 9001:2015 certified production facilities.

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