High-Quality Flux Welding Machine Manufacturer & Factory

Precision Engineering, Advanced Hardfacing Automation, and Custom Chromium Carbide Metallurgy

Industrial Excellence

High-Performance Hardfacing Products & Consumables

Explore our primary line of bimetallic wear protection mechanisms and industrial overlay solutions, designed for heavy industrial applications worldwide.

Wholesale Hardfacing materials - Flux cored wires

Wholesale Hardfacing Materials

Flux cored wires manufactured for robust performance, severe wear surface rebuilding, and high-stress industrial applications.

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OEM self-shielded flux cored wire

OEM Self-Shielded Flux Cored Wire

Engineered for outdoor welding and hardfacing without external shielding gas. High chromium alloy design.

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Bimetallic chromium carbide surfacing wear-resistant plate

High-Quality Bimetallic Wear Plate

Chromium carbide surfacing wear-resistant composite steel plate, featuring exceptional structural steel backing backing.

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ODM High Hardness CCO Wear Plate

ODM High Hardness CCO Plate

Runxing RX-m Series specifically developed for mining cement chute liners with ultimate hardness specifications.

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ODM Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay (CCO)

Precision CCO Wear Plate manufactured for high-stress grinding abrasion environments across severe operations.

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Wear Plate

Wear Plate RX®wp 7600

Composite wearplate with structural backing and hard weld surfacing conforming to international DIN 8555 standards.

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Welding Wire

High-Chromium Welding Wire

Self-shielded flux cored wire designed to withstand aggressive wear and high stress grinding abrasion.

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Welding Equipment

Automated Surfacing Equipment

High automation welding system featuring a 10.2-inch CNC touch screen panel, support for 4 simultaneous welding guns.

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10+
Years R&D Expertise
60%
Maintenance Cost Reduction
4-Gun
Simultaneous Welding Tech
50+
Global Industrial Markets
Whitepaper Analysis

Global Enterprise Procurement & Industrial Dynamics

In modern heavy industries—such as mining operations, cement production facilities, steel plants, power stations, and bulk ports—the critical structural surfaces of machinery undergo extreme, unrelenting tribological stress. The primary failure mechanism is high-stress grinding abrasion coupled with low-to-medium impact force. This wear degrades component structural integrity, which results in unscheduled downtime, compromised production efficiency, and massive capital expenditures on component replacement.

Global enterprise buyers are shifting their strategic focus from standard corrective maintenance to high-efficiency preventive surfacing systems. High-quality automated flux welding machines, in conjunction with high-alloy flux-cored wires, represent the state-of-the-art solution to extend the wear life of equipment. Procurement processes demand precise compliance with metallurgical and thermodynamic specifications. Modern organizations look beyond generic systems; they prioritize parameters such as high dilution control, precise heat input management, automated tracking, and high deposition rates to maintain competitive throughput.

Key Procurement Criteria: Industrial operators analyze lifecycle costing (LCC) rather than initial equipment cost. Integrating automated overlay machines and high-chromium flux-cored wires typically results in a 300% to 500% lifespan extension on wear liners, grinding rolls, and transfer chutes, radically improving ROI.

Additionally, the globalization of raw materials has raised the standard for welding system reliability. Multi-national corporations demand manufacturing partners who provide modular solutions capable of deposition across varying metal backings—whether standard carbon steel, low-alloy structural steel, or high-manganese cast alloys. System integration with local robotic arms, positioners, or mechanical gantries is essential to modern automated wear-plate cladding plants.

Engineering Blueprint

Automated Flux Welding Machine Technology & Metallurgy

At the center of automated hardfacing is the control system of the surfacing machine. Our high-efficiency systems utilize high-end numerical control architectures integrated via responsive 10.2-inch industrial touch screens. This human-machine interface (HMI) allows operators to fine-tune crucial welding parameters dynamically, including swing speed, swing oscillation width, overlapping index, step-over distance, feed rate, and output current-voltage characteristics.

Our flag-ship RX® Surfacing Equipment features a multi-arc design, supporting up to four welding heads that can operate independently or simultaneously. This design provides maximum operational flexibility, enabling standard open-arc cladding, submerged-arc cladding, or addition-powder cladding to achieve high deposit thickness in a single pass without inducing excessive thermal deformation in the substrate plate.

Advanced Metallurgical Controls in Flux Cored Cladding

The performance of bimetallic chromium carbide overlay (CCO) wear plates rests on the chemical makeup of the weld deposit. Using high-chromium self-shielded flux-cored wire creates a microstructural matrix packed with primary M7C3 chromium carbides (where hardness ranges between 1200 and 1600 HV). The surrounding tough austenite matrix supports these carbides, providing outstanding resistance to severe grinding abrasion under high stress.

Microstructural Chemistry: The chemical composition of the hard overlay deposits generally contains 3.5% to 5.5% Carbon (C) and 25% to 35% Chromium (Cr). By applying precise heat management via the RX® automated systems, the solidification pattern achieves high density orientation, which minimizes cracking to controlled stress relief fractures.

Furthermore, our technology addresses a core challenge of cladding: base metal dilution. Standard manual welding methods can dilute the overlay alloy with the substrate metal, reducing the chromium concentration at the surface. Our automated flux welding machines use optimized current paths and controlled oscillation to keep base metal dilution below 10%, ensuring the top layer retains its high-hardness properties.

Corporate Authority

About Tangshan Runxing Machinery

Founded in 2010 and situated in Tangshan, Hebei Province—the heartland of China's heavy steel production—Tangshan Runxing Machinery Co., Ltd. is a leading manufacturer specializing in the research, development, production, and site-application of hardfacing wear-resistant metal products.

Our comprehensive production facility focuses on high-durability chromium carbide overlay (CCO) wear plates, custom-fabricated wear liners, pipes, fittings, flux-cored welding wires, and automated surfacing machinery. For over six consecutive years, we have served as an authorized agent for VAUTID brand welding materials in Germany, integrating European metallurgical standards with efficient manufacturing capabilities.

Our global operations are managed through Hebei Yuwan International Trade Co., Ltd., which oversees customs clearances, global shipping logistics, legal compliance, and international payment transactions, ensuring a smooth, secure process for customers worldwide.

Tangshan Runxing Factory Facility
Field Deployment

Global Industry Solutions & Wear Resistance Systems

Our technologies are deployed across diverse sectors to extend equipment life, improve performance, and protect structural components.

Cement Plants

Wear protection for critical cement processing equipment. Our CCO wear plates and on-site roller repairs protect cement vertical mill rolls, separator vanes, and chute liners against raw mineral abrasion, maximizing uptime.

Mining Operations

Heavy-duty solutions for haul truck bed liners, bucket lips, hopper systems, and sizing screens. Runxing wear plates are designed to withstand high impact forces and aggressive friction from crushed ores.

Steel Mill Surfacing

Protection against high temperatures and corrosive environments. We restore casting rolls, guide rollers, blast furnace chutes, and conveyor plates, improving wear-life under severe thermal conditions.

Electric Power

Extended service life for coal handling systems. Our technology protects exhaust fans, pulverized coal pipelines, classifier cones, and burner nozzles from erosive ash and coal dust stream wear.

Ports & Dredging

Enhanced protection for high-volume transfer facilities. We reinforce hopper linings, loading chutes, grab buckets, and dredge pump components against continuous sliding abrasion from sand and gravel.

Global Engagement

Events, Partnerships & Case History

Runxing Machinery maintains strong relationships with academic partners and international customers, demonstrating our commitment to quality across global forums.

New website launch

New Digital Integration Platform

We launched our digital service platform to provide global buyers with technical specifications and product catalogs.

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Africa 2024 exhibition

Runxing Machinery at Africa 2024

We exhibited our automated flux welding machinery and CCO wear plates at Johannesburg’s premier mining and machinery event.

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Tangshan University collaboration

University & Research Collaboration

Tangshan University material science leaders visited our facility to review joint R&D projects on carbide surfacing.

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Vautid partnership agent

VAUTID Qualified Agency Partnership

Partnering with VAUTID Germany for six consecutive years to offer premium overlay welding consumables.

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Expomin exhibition

EXPOMIN Mining Exhibition

We showcased our heavy-duty wear liners and automatic overlay systems at Chile's key mining exhibition.

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Future Outlook

Technology Roadmap & Future Outlook

The hardfacing industry is shifting toward higher automation, real-time closed-loop monitoring, and advanced alloy development. Tangshan Runxing Machinery is focusing its development on three primary areas: system intelligence, additive manufacturing materials, and eco-friendly processing methods.

First, we are integrating laser vision sensors with our automated welding gantries. These sensors perform real-time weld pool profiling, tracking, and groove width detection. This allows the system to adjust variables like welding current, travel speed, and oscillation width on the fly, ensuring a consistent overlay thickness regardless of base plate surface variations.

Second, we are developing complex-carbide alloy compositions. By adding elements like Niobium (Nb), Boron (B), Titanium (Ti), and Tungsten (W) to standard chromium iron formulations, we produce a dense array of multi-component carbides. These materials offer improved resistance to fine particle abrasion under high temperatures, exceeding the limits of traditional chromium-only alloys.

Environmental Initiatives: Traditional open-arc welding can generate significant fumes. Our development pipeline includes low-fume, self-shielded wire chemistries and integrated extraction enclosures, helping operators meet strict occupational health and safety standards.
Compliance & Logistics

Global Compliance & Export Infrastructure

Global supply chains require reliable quality control and clear documentation. Tangshan Runxing Machinery manages its international trade through Hebei Yuwan International Trade Co., Ltd., ensuring compliance with all export and destination regulations.

Our export processes include comprehensive quality checks, detailed material test reports (MTRs), and certifications confirming compliance with ASTM G65 abrasion testing standards and DIN 8555 welding specifications. We use robust export packaging, structural steel reinforcing, and moisture protection to prevent rust during sea and rail transport.

Through our trading partner Hebei Yuwan, we manage all logistics processes—including customs declarations, freight booking, export documentation, and flexible payment arrangements—providing a reliable supply chain from our manufacturing plant to your facility.

Technical FAQ

Frequently Asked Technical Questions

Explore answers to common questions about automated welding equipment, chromium carbide overlay chemistry, and application methods.

What are the advantages of self-shielded flux-cored wire compared to gas-shielded wire?
Self-shielded flux-cored wire contains gas-generating agents within its flux core, eliminating the need for external shielding gas cylinders. This makes it ideal for outdoor applications and windy site environments, such as structural repairs in open-pit mines or ports, where wind can disperse gas shielding and lead to porosity.
How does the automated cladding machine control dilution with the base metal?
Our automated welding machines use fine-tuned parameters via a 10.2-inch CNC touch screen. By controlling current wave profiles, optimizing welding speeds, and managing the arc oscillation width, the system maintains a low dilution rate (typically under 10%), preserving the hardness of the chromium carbide overlay.
What is the standard hardness range for Runxing CCO wear plates?
Our standard chromium carbide overlay (CCO) wear plates, including the RX®wp 7600 series, achieve a surface hardness of 58 to 62 HRC (Rockwell C Scale). This hardness is achieved through the formation of dense, primary M7C3 chromium carbides within a tough iron-carbide matrix.
Can the automated surfacing machines be configured for submerged arc welding?
Yes, our surfacing machines are designed to support multiple processes. They can be set up for open-arc welding, powder-addition welding, or submerged-arc welding, depending on the application requirements, deposition rate targets, and environmental needs.
How are global exports and logistics handled for international orders?
All international business, customs clearances, export compliance, shipping logistics, and payments are managed through Hebei Yuwan International Trade Co., Ltd. This leaves our manufacturing team focused on production quality and meeting delivery timelines.
Product Portfolio

Advanced Hardfacing Equipment & Consumables

Compare our range of welding systems, wear plates, and specialty alloys designed to protect your plant equipment.

PTTA Surfacing Unit

PTTA Surfacing Unit

Specialty plasma transferred arc welding system designed for high precision surfacing of complex components.

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Machining & Engineering

Machining and Engineering

Custom engineering and precision machining services for industrial wear parts and wear liner assemblies.

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Roll Repair Service

Roll Repair Services

Surfacing repair services for steel mill conveyor rolls, casting rolls, and cement grinding rolls.

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Wholesale Hardfacing cored wires

Wholesale Hardfacing Wires

High-chromium cored wires manufactured for robust performance and rebuild applications.

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OEM self-shielded wire

OEM Self-Shielded Wires

Self-shielded flux cored wires engineered for high chromium deposits without external gas shielding.

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Bimetallic wear composite plate

Bimetallic Composite Plates

Chromium carbide surfacing wear-resistant composite steel plate, featuring a structural steel backing backing.

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ODM Wear Plate CCO

CCO Wear Plate RX-m

Runxing RX-m Series specifically developed for mining cement chute liners with ultimate hardness specifications.

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Chromium Carbide Overlay Wear Plate

ODM Chromium Carbide Overlay

Precision CCO Wear Plate manufactured for high-stress grinding abrasion environments across severe operations.

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